Insert cellular polycarbonate into a wooden door. Sliding doors made of polycarbonate: types, advantages, disadvantages. Do-it-yourself sliding, hinged door

How much do metal swing gates weigh?

Swing gates are one of best solutions for home, cottage, any private area. The design is not only functional and durable, but also durable. Frame swing gates , in any case, is made of reliably welded metal that is protected from corrosion. And if the doors are also made of metal, then performance characteristics designs increase significantly.

The main advantages of metal swing gates:

Durability, burglary resistance– they will provide excellent protection for your yard from the visit of “uninvited guests”;
Durability– metal gates serve for decades without being influenced by external factors. They are resistant to mechanical damage, temperature changes, high humidity and ultraviolet rays. The leaf of most of these gates is coated with polymers and is therefore not subject to corrosion;
A wide variety design solutions . Gates can be manufactured according to individual project: have forging elements, inserts from other materials, and so on. Therefore create perfect interior- easier than it seems.

Metal gates are equipped with both manual and automatic drive. Automation greatly simplifies the control of the structure: to open/close the gate, just press a button on the remote control.

Until recently, polycarbonate was used for the construction of greenhouses, shower cabins, canopies, etc. But today, it has become possible to build sliding doors from polycarbonate with your own hands, which will look very stylish and bring modernity to the interior of the house. Polycarbonate sheets are produced in a wide range color scheme, which can suit any design solution.

Advantages

The advantages of polycarbonate are as follows:

lightness, feeling of airiness;
higher reliability compared to glass;
safety - if cracked, it does not crumble into small fragments;
ease of care.

Taking into account such features, sliding doors made from polycarbonate will serve for a long time and will delight the owners with their durability.

Doors can be built in two versions: hanging and sliding. The second option is the most common. Sliding doors have a compartment design. Those. their doors move apart along the wall. To make such doors, you need to decide whether they will have a frame or not. Metal, wood or plastic structures are often used as a frame. With the frameless type, no other materials are used to create the door, with the exception of polycarbonate itself.

Required Tools

To figure out how to do sliding door made of polycarbonate on your own, you need to understand that creating a door without a frame will take a lot of material costs than creating a frame door, however, it also looks much richer. There are no difficulties in manufacturing, but the material you need is basic:

electric drill and drill bits;
screwdriver (screwdriver);
tape measure and level;
cutting machine (jigsaw);
square

If the door is framed, then you must have:

polycarbonate sheet (you can use pieces ready-made according to the size of the openings);
corners made of metal or polymer (for the opening);
self-tapping screws and angles for attaching frame sides;
fasteners for the box.

Doors without a frame are secured using one fastener and polycarbonate sheets.

Stages of creating a polycarbonate sliding door

The opening is measured taking into account that the frame is made one to one and a half centimeters smaller than the opening in order to close tightly and not touch the box.
The rectangularity of the wooden opening is measured with special care using a square. If you make mistakes at this stage, the door simply will not fit into the opening. For metal and plastic, this is not necessary.
The timber frame is assembled using metal corners.
The assembled frame of their wood is sanded and treated with varnish (or stain) for an aesthetic appearance.
Keep in mind that the frame can be made using an old canvas, on which the bars are placed around the perimeter and the necessary measurements are taken. Then, using a jigsaw, the frame is assembled and the polycarbonate sheet is attached with self-tapping screws.
For greater aesthetics, self-tapping screws with decorative caps are used.
Afterwards, canopies are attached to the frame and frame to install the door and, finally, the structure itself is mounted.

Thanks to the lightness of the material, this work can be done even by one person. Frameless option It’s even simpler: a polycarbonate sheet is applied to the old door leaf and cut to the desired size.

To assemble sliding doors you need the following tools:

the polycarbonate sheet is five to six centimeters larger than the opening;
metal guide tube, twice the width of the opening;
fasteners and anchors;
list of previous materials.

Installation begins with a retractable structure - a guide. The tube is attached at a height of five or ten centimeters above the opening. One half is attached above the door opening, the other is shifted in the direction of movement of the door along the plane.

Afterwards, rings are attached to the polycarbonate sheet. For this, fasteners are used. They are screwed to move the door along the guide. The door should be one to one and a half millimeters from the floor. If there is a threshold, the canvas is lowered slightly below it. This will allow the door to close more tightly.

Restrictions are set on the guide at the ends. In this case, the rings with the polymer are hung on the guide. If necessary, handles are attached to the sheet. Once the mount door handles finished, we can say that it is modern and stylish door, which is also durable and safe, is now installed in your home! In addition, you can be proud that the doors are made by yourself!

Polycarbonate material today is one of the best, if not the best option, to bring to life the most bold ideas. At the same time, the costs of installing the door and purchasing materials are minimal! Feel free to grab your tools.

DIY polycarbonate sliding doors, All about polycarbonate - All about polycarbonate

If you want to do quality doors made of polymer, then read our article carefully, we will tell you how to create durable doors on your own.

Polycarbonate doors: how to make

Wonderful appearance, light weight, as well as a lower price compared to glass, make polycarbonate very attractive not only for the construction of verandas, greenhouses, transparent roofs and partitions, but also for filling door panels. So what if it’s a polymer material?

But it does not break and does not crumble into fragments, which makes the operation of structures made from it safe. In addition, making polycarbonate doors with your own hands is much easier than any other option. This is exactly what the video in this article will talk about, and its theoretical part will supplement the information with some details.

Glass substitute: polycarbonate

Polycarbonate is an engineered synthetic sheet material, which can be operated at quite extreme temperatures. Therefore, it is equally suitable for both indoor and outdoor structures - you just need to choose the appropriate option.

Features and advantages of the material

Of course, polycarbonate cannot compare with glass in terms of translucency, so it cannot replace it, for example, in windows. But, thanks to its flexibility, it helps designers develop interesting designs with a curved shape - for example: sliding canopies over a terrace or pool.

There are two types of polycarbonate, the main difference of which is their different structure:

First option- these are thin double panels, connected to each other by jumpers that form cells in the thickness of the material. Because of this this type polycarbonate is called “cellular”.
Another variety polycarbonate, due to its continuous structure it is called monolithic. In appearance, the sheets are very similar to glass, and can have a thickness of 0.2 to 2 cm. They are almost as transparent, which can be seen even in the photo, which is why panels with a monolithic structure are most often used for the construction of partitions and glazing interior doors.

A monolithic sheet does not bend as well as cellular polycarbonate, which can even be rolled, but if necessary, it is given a spherical shape using hot molding. Due to its dense structure, the material has higher strength and can even serve as a frameless self-supporting floor.

The standard width of a polycarbonate sheet is 2.05 m. The length can vary significantly, but the minimum is 3m. The popularity of the material is also facilitated by the rich color range of the material.

It can be transparent or matte, have a bronze tint, or match all the colors of the rainbow. Manufacturers usually guarantee 10 years of quality preservation, but in fact polycarbonate lasts much longer.

Translucent doors

Polycarbonate can be inserted into hinged swing doors, or serve as a filler for folding or sliding doors. The former are attached to the slopes by means of hinges, the latter move on rollers along a guide rail located above the opening or mounted in the floor.

The door leaves are made of polycarbonate and can be frameless. In this case, it has no frame, and all fittings are attached to a polymer sheet. It is clear that if there is no frame, then the polycarbonate itself must ensure the rigidity of the structure. In such cases, only a monolithic version with sufficient thickness is used.

This door is not cheap, but it looks very solid. Sheets with a honeycomb structure are less durable and too light for frameless doors, so they are used only to fill plastic, aluminum or wooden frames.

Fabrication

It is almost impossible to make a frameless door from polycarbonate so that it looks decent in the interior. Perhaps it will be a sliding door in a closet or pantry.

If you give preference frame method, then for independent work Only the wooden version is suitable. In this case, polycarbonate plays the role of glass, and is inserted into the frame in the most in the usual way, by attaching fragments cut to size with a glazing bead.

Basically, our readers are interested in the question: “How to make polycarbonate doors in a greenhouse?” To do this, you just need instructions for installing this material, which can be found without difficulty. In principle, it will be required if the entire greenhouse is assembled from polymer sheets. As for the door, the main task here is to correctly manufacture the door frame so that it fits exactly into the opening.

Note! If the greenhouse itself is not factory-made, but was built independently on metal frame, then the frame of the canvas needs to be made metal. To do this, you can take aluminum profile pipe size 30/2 mm or 40/3 mm. If the greenhouse is built of wood, then for the door frame it is best to take pine beams with a cross-section of 50*50 mm.

Then the frame is sheathed on one or both sides with cellular polycarbonate. To ensure timely drainage of condensate, the sheets are oriented so that the longitudinal channels are located along the height of the door. The material itself is quite easy to process. They cut it with a regular hacksaw, and before installing the fasteners, pre-drill holes.

For better rigidity, frame door leaf It’s better to divide it in the center with a crossbar, even two.

Thus, if you do not have a solid sheet of polycarbonate that matches the frame in size, the door trim can be assembled from two pieces and joined at the center. Using hinges, the frame of the greenhouse door leaf is hung on the racks, the latches are screwed on the inside and outside - that’s the whole door.

Polycarbonate doors for greenhouses and more, Door Guide

But it does not break and does not crumble into fragments, which makes the operation of structures made from it safe. In addition, make polycarbonate doors with your own hands

How to make polycarbonate doors: master class

Polycarbonate is most often used on summer cottages, during the construction of canopies, canopies, as well as greenhouses, which require the most material. However, today a new direction in design has emerged - the installation of interior doors made from this inexpensive, but stylish and reliable material.

Door to the greenhouse

Use of polycarbonate

Before designers developed exclusive products made from polycarbonate, this material was widely used to create shower enclosures. This was very convenient and practical, since such products are much easier to make from such plates than from anything else. For example, this material is much lighter and safer than glass.

Two types of doors are made from polycarbonate:

mounted;
sliding

The first type looks more traditional. Such structures are secured using canopies, which are located in the box. The second type is a coupe version and can have one or two doors. These doors open along the plane of the wall.

In addition, there is another classification, according to which interior door designs they are divided into:

frame;
frameless.

Frame ones are made in the form of a frame. You can install a polycarbonate plate into it yourself, as shown in the video. In this case, the frame can be either metal or plastic. For wooden frame experts recommend using wood such as poplar, since this species is quite light.

The second type - frameless - belongs to a special, elite class. Such doors consist entirely of polycarbonate sheets, while the frame and sheet are solid. They look more strict and at the same time richer, so the financial costs are much higher than in the previous case.

Manufacturing process

To make such products with your own hands you will need various tools and Consumables. Polycarbonate does not require too careful processing, so it is not necessary to stock up on specific equipment. The following tools will suffice for the job:

electric drill (plus a set of drills of different sizes);
ruler and tape measure;
a machine designed for cutting material at an angle.

Depending on the type of structure, different parts may be needed. These can be self-tapping screws, plastic or metal corners, etc. For a frameless structure, you will only need to prepare a polycarbonate sheet and several canopies.

The manufacturing process is carried out in the following sequence. First, you should take measurements of the opening in which the structure is installed. Based on the calculation results, it is necessary to make a frame, and its size should be reduced by approximately 1 mm. This is necessary to ensure that the structures close tightly.

When creating a frame, you need to carefully monitor the corners. To avoid such distortions as in the photo, they must be strictly straight. To do this, the finished frame is tightened using metal corners. Before the structure is covered with sheathing, the material is treated with varnish. In this case, all surfaces (inside and outside) must be thoroughly sanded. You can use stain during the painting process.

To simplify the calculation process new door, it is recommended to take the data about the old one as a basis, if it is preserved somewhere. The carefully prepared frame is sheathed with polycarbonate, after which the canopies are prepared. You need to fix them with your own hands immediately on the doors, and then on the frame, as shown in the photo. Final stage consists directly in installing the door itself. Thanks to this design much easier than others, this can be done easily without resorting to anyone’s help.

Installation of a sliding structure

The sliding design is a little more complicated than the hinged one. To make it yourself, you should install the guide mechanism shown in the photo. Thanks to it, the doors will move along the walls. Among the advantages are:

minimum area in the room when open;
reliable insulation (if the device is single-leaf).

During the manufacturing process you will need anchors, as well as special fasteners. A metal tube is also required, which is fixed approximately 7-10 cm above the opening. Then you need to attach several rings to the polycarbonate sheet. They must move along the guide. They should be secured, as shown in the photo, to the tube so that the sheet is located at a mark located 1.5 mm above the floor.

Polycarbonate door designs

Attractive appearance of polycarbonate, big choice colors and ease of processing have long opened up wide possibilities for its use in decoration interior interiors premises. Polycarbonate applies to device interior partitions, screens for zoning internal space and furniture parts.

Doors made of polycarbonate have become especially popular lately. A door leaf made of synthetic polymer has the following characteristics:

extraordinary lightness. Thanks to this, the process of installing structures becomes convenient and simple;
the synthetic polymer is very durable, which affects both the ease of installation of the door structure and the ease of its further operation;
high degree of security. Even if damaged, polycarbonate does not form traumatic fragments and does not crumble like glass;
wide possibilities for design. Depending on the type of polycarbonate, doors can be completely or partially transparent, have various colors and shades. If necessary, you can select matte version material.

Types of polycarbonate doors

According to the method of operation of the opening mechanism, the design of doors made of synthetic polymer can be hinged and sliding. Hanging structure provides for fastening the door leaf to the jamb using awnings. Sliding doors open and close parallel to the wall plane using a special guide mechanism.

Doors from polymer material can be framed or frameless.

The option with a frame requires the presence of a polycarbonate glazing frame. The frame can be metal, plastic or wood. The frame should provide rigidity to the door structure, but at the same time be as light as possible. Frames made of aluminum profiles go well with polycarbonate.

The frameless design, accordingly, has no frame. In this case, all hanging elements and fittings are attached directly to the polymer sheet. To provide rigidity and give structure required weight, for the construction of frameless doors, polycarbonate is usually used monolithic type. This door design looks strict and solid, but also costs more.

Making polycarbonate doors yourself

To make polycarbonate doors with your own hands, you don’t need great experience carpentry works. Since polycarbonate is a material that can be easily processed, the performer will only need to carefully and accurately perform a sequence of simple steps.

Assembly and installation of a hinged door

The manufacture of a hinged door begins with determining the exact dimensions of the structure. If you plan to install a polycarbonate door to replace an old door, then the task is simplified, since old door will serve as a template for making a new one. If the door is being installed for the first time, then first careful measurements must be taken opening. It must be remembered that the door dimensions must be smaller sizes opening by 1-2 mm to ensure the opening and closing process.

After determining the dimensions, you can begin to manufacture the frame of the door structure. When assembling the support frame, it is necessary to strictly maintain right angles to avoid distortion and jamming of the door during further operation.

If the frame is wooden, the required rigidity can be achieved by tightening the corners of the structure with special metal corners. When the assembly of the frame is completed, you need to carefully polish its surface, paint or coat it with colorless varnish.

Polycarbonate can be attached to the frame either on both sides, or in one layer in the center. Double-sided fastening will give the door greater rigidity, but the material installed in the center of the frame will look much more sophisticated.

To attach polycarbonate in one layer as a frame, it is better to use aluminum profile. After installing the polymer material, you need to attach the awnings, handles and lock. The process of installing a door on an awning is simple due to the fact that a polycarbonate door is very light in weight.

Sliding system

The design and installation of sliding doors, on the one hand, is a more complex and expensive process due to the fact that it is used large quantity parts and accessories. On the other hand, almost all the parts of this system are included in the complete set, and the installation process itself is very technological and consists of several well-controlled stages.

The operating mechanism of sliding doors is completely identical to the operating mechanism of sliding wardrobe doors. The system consists of an upper guide, which holds the door leaf in a vertical position, and a lower rail along which the door moves using support rollers. In some designs sliding systems the bottom rail is missing, and the door leaf is suspended from the top rail.

When installing doors sliding type Special attention You should pay attention to the horizontal installation of the upper and lower guide systems, since the entire operation of the mechanism in the future depends on this.

Installation of fittings on the door leaf must be carried out according to the instructions for the kit of parts. Although the composition of the kits may vary, in general they include: a roller spring system for fixing the door leaf in the upper rail, support rollers or wheels for installing the door on the lower rail, latches and door travel limiters.

After installing the polycarbonate sliding door into the guides, it is necessary to adjust the position of the door leaf. The adjustment is made special screws, included in the design of the lower support rollers. By rotating the screws, you need to eliminate all distortions of the door leaf and achieve its even position vertically and horizontally.

Polycarbonate doors, their types and self-installation

Polycarbonate doors are beautiful, durable and lightweight design, which every owner can make and install with his own hands.

shower cabins;

dressing rooms;

living rooms, etc.

Cellular or monolithic polycarbonate is also used in the design of offices, shops, banks, acting as the basis for the manufacture of stylish and comfortable partitions.

Material characteristics

The demand for polycarbonate sliding doors is explained by the unique characteristics of thermoplastic. First of all, its durability and reliability deserve attention. In terms of this indicator, the material is many times superior to both its closest relative - plexiglass, and ordinary silicate glass. Monolithic sheets of plastic that do not have hollow channels are considered especially durable. Among other properties of the material, the following are noted:

fire-resistant qualities - resistance to fire even near an open source of fire;

long service life;

light weight;

pliability in various ways processing (gluing vinyl film, painting with solvent-free paints, etc.);

excellent level of light transmission, the ability to adjust transparency depending on the needs of the room;

UV resistance;

environmental Safety.

Frame and frameless structures

A polycarbonate sliding door, due to the strength and lightness of thermoplastic, can be made from a single sheet. IN in this case A monolithic material is used, characterized by excellent appearance and the ability to accurately imitate glass.

anodized or powder-coated aluminum;

polycarbonate is flexible, lightweight, stable, creating the illusion of a single monolithic system.

Disadvantages of thermoplastic

With all the advantages, the material has the only drawback- the ability to accumulate moisture and pass it through. The solution to the problem may be to use silicone sealants or special sealing tape. The end parts of the cells in cellular plastic must be reliably sealed, as well as any existing cracks in the sheet, which is especially important when installing polycarbonate sliding doors in the bathroom.

In a very damp room, an alternative to this product can be structures made from tempered glass, characterized by the highest levels of moisture resistance. Such canvases, in particular, are offered by Italian factories Henri Glass, AG Style, Astor Mobili.

Polycarbonate is most often used in summer cottages, in the construction of canopies, canopies, and greenhouses, which require the most material. However, today a new direction in design has emerged - the installation of interior doors made from this inexpensive, but stylish and reliable material.

Use of polycarbonate

Two types of doors are made from polycarbonate:

mounted;
sliding

In addition, there is another classification, according to which interior door structures are divided into:

frame;
frameless.

Frame ones are made in the form of a frame. You can install a polycarbonate plate into it yourself, as shown in the video. In this case, the frame can be either metal or plastic. For a wooden frame, experts recommend using wood such as poplar, since this species is quite light.

Manufacturing process

To make such products with your own hands you will need various tools and consumables. Polycarbonate does not require too careful processing, so it is not necessary to stock up on specific equipment. The following tools will suffice for the job:

electric drill (plus a set of drills of different sizes);
ruler and tape measure;
a machine designed for cutting material at an angle.

The manufacturing process is carried out in the following sequence. First, you should take measurements of the opening in which the structure is installed. Based on the calculation results, it is necessary to make a frame, and its size should be reduced by approximately 1 mm. This is necessary to ensure that the structures close tightly.

To simplify the process of calculating a new door, it is recommended to take the data on the old one as a basis, if it is preserved somewhere. The carefully prepared frame is sheathed with polycarbonate, after which the canopies are prepared. You need to fix them with your own hands immediately on the doors, and then on the frame, as shown in the photo. The last stage is directly installing the door itself. Due to the fact that this design is much lighter than others, this can be done easily without resorting to anyone’s help.

Installation of a sliding structure

minimum area in the room when open;
reliable insulation (if the device is single-leaf).

The sliding design has many other advantages that increase the comfort of the room. For example, such products do not close on their own due to a draft, and are also easy to open due to the design of the doors. In addition, thanks to modern technologies, the sliding structure can be automated.

Among the disadvantages, the relatively high cost of locks should be noted. Besides, this system It has weak thermal insulation properties and also transmits sound. Some types of construction do not allow any furniture or furniture to be placed next to them. household appliances. Moreover, due to their poor thermal insulation such a system cannot be installed at the exit from the room or near the balcony (except if it is glazed and well insulated).

Polycarbonate doors have recently appeared on the sliding systems market. At first, polycarbonate was used as a material for the manufacture of greenhouses, but it turned out that this material is also very useful indoors.
Sliding structures made of polycarbonate
One of the main advantages was its low weight. Since polycarbonate is quite lightweight material, then the doors made from it are not heavy. This greatly simplifies the installation and use of such sliding doors.
Attention! Polycarbonate can be processed in almost any way, providing a variety of sizes and designs.
The choice of color is practically unlimited; you can choose a door to suit every taste, and it will match any interior. This material has other advantages:

1. They transmit light well. Polycarbonate doors can have varying degrees of transparency. If necessary, it is possible to make them so transparent that light enters the room almost unhindered.

2. Durability. Sliding products made of polycarbonate are very durable. This material is stronger than even plexiglass. In addition, if damaged, it will not shatter into fragments.

3. Durability. Due to their increased strength, polycarbonate doors will last for decades.

4. Easy to care for. Such doors can be washed and wiped with any cleaning agents.

5. Fire resistance. Polycarbonate does not ignite, which makes it a fire-resistant material.

6. UV resistance. Doors made of polycarbonate practically do not fade and for a long time retain their original appearance.

7. Security. The very word “polycarbonate” scares people because it is “synthetic”. We are accustomed to the fact that only wood, stone and others can be safe. natural materials. But multiple tests have proven that polycarbonate is environmentally friendly.
Are there any disadvantages to polycarbonate doors?
The only disadvantages include the ability of such doors to accumulate and allow moisture to pass through. This applies to the application polycarbonate doors In bathroom. In this case, sealants are used to solve this problem.

Sliding products made of polycarbonate can be manufactured using a frame or frameless design. Frame doors have frames on which the canvas is installed. These frames can be metal, plastic or wood. Frameless doors use nothing but polycarbonate. They look more aesthetically pleasing and original, but at the same time they are more expensive.