Specifications for metal doors. Fire doors according to GOST and door symbols. Facial finishing options and performance indicators

Reliable fire doors are one of the preventive measures to ensure against fire safety. Our company produces, in accordance with GOST 31173 2003, metal fire doors. All of the company's products are certified and undergo appropriate inspection and testing.

What conditions does GOST set for fire doors?

Fire doors made of 1.5 mm thick sheet steel are able to resist the spread of flame. And increased air tightness door design may contribute to attenuation if there is no other source of oxygen in the room. After all, as you know, combustion is impossible in airless space.

Fire doors manufactured in accordance with GOST are door blocks that are classified into three classes according to their ability to resist heat transfer, water-breathability, and sound insulation.

1. Class 1 provides a heat transfer resistance of 1.0 m2 °C/W or more;

2. Class 2 – from 0.70 to 0.99 m2 °C/W;

3. 3rd class - 0.40 - 0.69m2 °C/W. Heat transfer resistance below 0.40 m2 °C/W is not subject to classification according to heat transfer resistance.

Heat transfer resistance is achieved through fireproof fillers with low thermal conductivity placed inside the door leaf.

Metal fire doors are manufactured at our company with the following types of frames:

· closed,

· U-shaped,

· U-shaped with a separate threshold.

Fire doors They are also divided by purpose (installation location):

· External, that is, doors leading from the street;

· Internal ( entrance doors to an apartment, to an office, installed inside a building).

As regulated by GOST, fire doors can have the following designs, differing in the direction and type of swinging:

· single-sided (right- and left-sided);

· Swinging outward or indoors;

· double-field, with canvases of equal and different widths;

· With blind horizontally or vertically built-in decorative inserts.

The frame of the door leaf is made of solidly curved steel profile, having high resistance to deformation. The melting point of steel is more than 700 o C.

Decorative finishing, appearance of fire doors

The definition of “fire door” does not mean that this product is welded or assembled from rough steel sheets without any finishing. Fireproof structures are no less attractive and aesthetic than conventional ones, and determines the appearance of fireproof doors, GOST 31173 2003. Based on this document, they are used as facing and finishing materials

· natural and synthetic leather,

· decorative polymer films;

· veneered or laminated MDF boards;

· wood, glass, plastic.

When choosing finishing materials, the conditions in which the door structures are expected to be used are taken into account. Except facing materials, polymer, powder, and paint coatings can be applied to fire doors, protecting the metal from corrosion and adding style and attractiveness to the entire structure.

How are fire doors tested?

When developing and creating a new door model, especially if new materials are used, the enterprise necessarily creates test samples that pass test tests regulated by state standards.

Fire Testing

Tests for the ability to withstand open flames are regulated by GOST 53303 2009. Fire doors are included in the list of building structures in this document. Fire resistance testing is carried out on bench equipment with measuring equipment. The list of equipment includes:

· Testing furnace with automatic feeding and combustion of fuel, providing a one-sided thermal effect on the tested object;

· The furnace has a block of smoke channels with an excess pressure regulator;

· Measuring instruments, recording the received parameters;

· A portable thermocouple that determines the temperature on a selected surface area on the unheated side, where a peak temperature increase is expected.

· A device that simulates test samples in operation.

The prototype for testing and all its component blocks must comply with the presented technical documentation for a specific model.

Smoke and gas permeability tests

Smoke-gas-tight doors are doors that block the spread of flame and smoke and are capable of resisting the penetration of gaseous combustion products into a room for a given time.

Testing for smoke permeability through the structures being tested is determined by GOST R 53307 2009 for fire doors and other fire-resistant building structures. The essence of this test is to establish how long a door, heated from the side of the fire, will be able to withstand smoke, how long during the test it will be smoke-gas-tight, being under the influence of increased pressure. During testing, the pressure difference is established at 70 Pa ± 10%. The highest value is set on the heated side.

This test also includes a special oven equipped with nozzles and simulating a fire in the room. Regulation and maintenance of the required pressure difference is ensured by a thermal fan with piping, control dampers and a flow meter.

The test bench is equipped with thermometers, gas flow and pressure meters. There are increased demands on the accuracy of instrumentation, including stopwatches.

The fire resistance limit, corresponding to GOST R 53307 2009 of metal fire doors and other building structures, consists of a fixed designation of the state when the product is able to resist negative influences, and a number corresponding to this time in minutes: S15, S30, S60. The fire resistance class is established based on the lowest testing values.

Tests on a testing stand and further measurements reveal weak points and shortcomings of the door structure, which are refined, brought to compliance with GOST 31173 2003 fire doors, and only then they are introduced into mass production.

What to look for when choosing a fire door?

What door characteristics should you pay attention to when buying a fire door? GOST for fire doors pays attention to locks. Metal fire doors are equipped with anti-removal devices that prevent the door from being removed from its hinges, and locks with security properties of increased and high categories of classes 3-4. Some locks are equipped with special systems that make it easy to open the door from the inside.

It is important that the internal filler is not flammable polyurethane foam, but mineral wool, glass wool - materials that can withstand high temperatures.

Our company produces fireproof products with a three-year warranty in Moscow, and is confident in the quality and reliability of the design of fire doors in accordance with GOST.

You can order a batch of doors for a residential building, office center, or other construction site in Moscow and the region. We will not only manufacture, but also deliver and install our products on site.

Fire doors - necessary element security on industrial enterprises, in shopping and office centers. They allow you to delay the time of penetration of an open flame into a room with people. Even in the event of a severe fire, such doors do not deform for at least 30 minutes and do not become an additional source of toxins. They are also installed in private houses and apartments so that extreme conditions the homeowners had a chance to get out of the premises or wait for help from firefighters. IN multi-storey buildings it is the fire door that may be the only chance for salvation. It plays an important role in extinguishing a fire and evacuating people from the scene.

Basic GOSTs

The requirements for a fire door are outlined in GOST, which specifies the fire resistance limit and other basic characteristics. Compliance with these standards provides protection against the penetration of flame and smoke into the room. To obtain a certificate confirming compliance necessary parameters GOST, it is necessary to conduct laboratory tests. The EIR marking shows the limit of structural integrity, thermal insulation properties and time before the door catches fire.

GOST Name and description Download
GOST R 53307-2009 Building structures. Fire doors and gates. Fire resistance test method.
GOST 31173-2003 Steel door blocks. Designed for technical metal products.
GOST 31173-2016 Steel door blocks. Technical conditions.
GOST R 53303-2009 Building structures. Fire doors and gates. Test method for smoke and gas permeability. Designed for doors and gates with EIS marking.
GOST R 53308-2009 Building structures. Translucent enclosing structures and filling of openings. Fire resistance test method.

Federal Law, SNiPs, norms, regulations in the field of fire safety

When designing structures and installing fire doors in them, you should also be familiar with official documents in the field of fire safety. Useful links below.

Document Name Download
Federal Law of July 22, 2008 No. 123-FZ Technical regulations on fire safety requirements.
Federal Law of May 6, 2011 No. 100-FZ About the voluntary fire department.
Decree of the Government of the Russian Federation of December 30, 2011 No. 1225 On licensing of installation, maintenance and repair of fire safety equipment for buildings and structures.
Decree of the Government of the Russian Federation of March 31, 2009 No. 272 On the procedure for carrying out calculations to assess fire risk.
Order of the Ministry of Emergency Situations of the Russian Federation of June 30, 2009 No. 382 On approval of the methodology for determining the calculated values ​​of fire risk in buildings, structures and structures of various classes of functional fire hazard.
Decree of the Government of the Russian Federation of April 25, 2012 No. 390 About the fire safety regime.
PPBO 07-91 Fire safety rules for healthcare institutions.
VPPB 01-04-98 Fire safety rules for enterprises and organizations of the gas industry.
PPBO 85 Fire safety rules in the oil industry.
SP 2.13130.2012 Systems fire protection. Ensuring fire resistance of protected objects.
SP 7.13130.2013 Heating, ventilation and air conditioning. Fire safety requirements.
SP 12.13130.2009 Determination of categories of premises, buildings and outdoor installations based on explosion and fire hazards.
SP 1.13130.2009 Fire protection systems. Evacuation routes and exits.

Classification of doors by type according to GOSTs

Fire doors are classified into three types:

  • Material of manufacture. They are made from wood, metal and glass. The latter allow you to see the source of ignition and the strength of the fire. Metal doors according to GOST can also be made of steel or aluminum. For each type, there are standards that the design must strictly comply with.
  • Type of construction. They are divided into single-leaf and double-leaf. Single-leaf structures consist of a frame and a door leaf, which opens only in one direction. In this case, the main requirement is to set the threshold. Double doors can be either equal or unequal, depending on the width of the leaves. It is important to remember that the doors double doors should open in one direction.
  • Degrees of fire resistance. Products come in three types: 1st, 2nd, 3rd. The fire resistance of doors mainly depends on the thickness and type of internal insulating layer.

Dimensions according to standards

Dimensions GOST regulates the testing of one standard door size for a specific manufacturer. The test results and dimensions are recorded in the protocol, the permissible deviation of which in height and width should not exceed +10% and -30%. The value is rounded only up to 5 cm up and down to 10 cm.

Permits for installation

Fire doors may only be installed in appropriate rooms. Since the main function of such structures is to protect people and property from fire, they are often installed in rooms with an increased risk of fire. In industrial enterprises this is warehouses, corridors, workshops, basements, attic floors and technical compartments. If the total area of ​​the technical floor exceeds 300 m2, two fire-resistant structures must be installed, and the size of the doors should not be less than 0.75 * 1.5 m. In office centers, such doors are installed in rooms where important documents are stored.

According to consumers, a metal fire door has the highest degree of fire resistance. GOST obliges the use of alloy steel grades for manufacturing. Non-toxic fire-resistant materials are used as coatings and insulation. They also have sufficient fire resistance wooden structures, which were previously impregnated with special solutions that retard fire. Modern technologies make it possible to use aluminum profiles with heat-accumulating fillers and laminated fire-resistant glass for the production of doors.

There is no regulatory document regulating the installation of a fire-resistant door. However, to install a fire protection structure, a package of documents is required. It consists of a fire safety certificate, a passport for the door and a license to perform door installation work. You also need a well-functioning door closer that automatically closes the door. For installation, special non-flammable fireproof foam must be used. The metal structure must fit tightly to the box, leaving no gap. To ensure the reliability and durability of the door, the sealing rubber should be slightly compressed. Uniform painting, high-quality glued thermal expansion tape, and an adjusted closer will serve as the key to high wear resistance of the structure.

Fire door operation

Caring for fire doors is no different from servicing regular doors. metal structure, it is not regulated by GOST. Operation of both wooden and steel doors must be carried out throughout the specified service life. According to GOST standards, a door must be replaced if it has fulfilled its main protective function during a fire. The fire resistant fire door is then removed and replaced.

Fire doors made according to GOST , They are more expensive than regular doors, but they provide safety in case of fire. Even if the fire department does not require the installation of such a door, it costs much more than the additional funds spent. This design can save not only property, but also people's lives.

GOST regarding metal fire doors, requirements for them and operating features.

What are the requirements of GOST?

To protect production, personal property and other valuables from damage as a result of fire, as well as to maximize the localization of the fire itself, it is necessary to install special fire doors. They are capable of not only withstanding very high temperature, but also comply with all safety standards and requirements. Unfortunately, not all manufacturers approach their work responsibly, which means that in order to choose a truly high-quality product, you need to know exactly what features fire doors should have. This is exactly what will be discussed further.

In most cases, fire-resistant metal doors are installed for emergency exits. In accordance with the current GOST 31173-2003, they must have locks, but at the same time, they must open quite easily. GOST requires that metal fire doors be made in such a way that even a child can use them if necessary. Taking into account the fact that in the event of a fire, door handles can become very hot and leave burns upon contact, GOST requires making a special button on the doors, or connecting the opening mechanism to the middle rod, maintaining the minimum force required for opening.

As for opening the door itself, for the most convenient, safe and effective use, the doors should open towards the exit. This is how you can minimize the accumulation of a large number of people directly at the exit.

Particular attention should be paid to the material used for finishing. First of all, it should not be afraid of direct exposure to fire, it should not melt, much less ignite.

If at least one of the above nuances is not observed, this can have an extremely negative impact on people’s lives and health. If all the norms and requirements prescribed by GOST 31173-2003 are fully complied with, this will not only prevent the spread of fire, but also quite possibly save someone’s life.

Related article: Outdoor porch cover. We select suitable materials.

If you pay attention to the requirements for fire safety, and, as a consequence, for fire doors, at various enterprises, then they are, in fact, almost the same type.

  • first of all, the door must withstand exposure to direct fire for as long as possible, but not melt or deform;
  • prevent the spread of smoke and carbon monoxide;
  • easy to open.

Production Features

In accordance with GOST 31173-2003, for thermal insulation and design of fire doors, it is allowed to use only those materials that are not susceptible to fire, even when exposed to direct fire. Similar requirements apply to consumables. Among other things, handles, fittings, locks and other elements must have minimal thermal conductivity. Only in this case will they maintain a sufficiently low external temperature and will not cause a burn upon contact with the skin. Decorative finishing is simply missing.

As for the external finishing, only those compositions and paint coatings that are fire-resistant can be used for it, due to which the door is provided with additional protection from fire.

Based on the above requirements, not all manufacturers have a license allowing the production of metal fire doors. The main condition for obtaining it is the presence of special equipment capable of producing products of appropriate quality.

Where are fire doors used?

Despite the fact that the production of fire doors requires the use of specialized materials with fire-resistant properties, the cost of the products themselves is quite reasonable.

As a rule, the main objects where such doors can or should be installed are production workshops and premises, service stations, private houses, warehouses, as well as special-purpose premises.

In fact, this list can be continued almost indefinitely; the main thing remains that the fire door is installed in those rooms that need to be protected from fire.

Design features of fire doors

Fire door design

In accordance with GOST 31173-2003, there are 2 types of features that you should pay special attention to:

First of all, we are talking about the availability of documents that allow a particular organization to engage in the production of metal fire doors, that is, the presence of a license. Among other things, each door must have an appropriate quality certificate and an individual passport, which indicates the main characteristics of the product, permissible temperature conditions and other parameters.

Related article: Infrared heated floor under tiles: do-it-yourself installation

If you study GOST 31173-2003 in more detail, you will notice that each fire door must have certain visual features. Let's look at them in more detail:

Mandatory design feature of a fire door Note
Absence through holes and crevices It's quite easy to check. It is possible to provide a light difference in two adjacent rooms. If gaps are visible, it means that the door has cracks and its quality no longer corresponds to what it should be in accordance with GOST
You should pay attention to the seal that runs along the perimeter between the frame and the metal door leaf The seal should not have even small cracks, and should be as elastic to the touch as possible.
The softness of the closer plays an important role for the most efficient, safe and comfortable use, the closer should move quite smoothly, but not require additional effort to operate
Pay attention to the awnings As practice shows, many companies install awnings, but completely forget that the new product does not always contain a lubricant. Among other things, taking into account the specifics of the metal door itself, the lubricant used for the hinges must also have fire-resistant characteristics and properties, that is, withstand higher temperatures
Locking mechanism Even light snacking in the castle is strictly prohibited. It should operate as smoothly as possible and not require much effort when opening and closing. Otherwise, this can lead to extremely unpleasant consequences.

What is GOST R 53307-2009?

GOST R 53307-2009 is used when testing metal fire gates. It is this that guarantees that the product is of high quality and can save not only property, but also human life from fire.

Those products that have successfully passed the tests and received the appropriate certificate have some important features, such as the highest fire resistance, which allows these metal doors to be installed in offices, private homes, and large enterprises. Among other things, in accordance with GOST R 53307-2009, all products have the following characteristics.

STEEL DOOR BLOCKS

Specifications

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION
ON STANDARDIZATION, TECHNICAL REGULATION
AND CERTIFICATION IN CONSTRUCTION (MNTKS)

Moscow

Preface

The Eurasian Council for Standardization, Metrology and Certification (EASC) is a regional association of national standardization bodies of the states that are members of the Commonwealth of Independent States. In the future, it is possible for national standardization bodies of other states to join the EASC.

Under the EASC there is the Interstate Scientific and Technical Commission for Standardization, Technical Standardization and Certification in Construction (MNTKS), which is given the right to accept international state standards in the field of construction

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established by GOST 1.0-92 “Interstate standardization system. Basic provisions" and MSN 1.01-01-96 "System of interstate regulatory documents in construction. Basic provisions"

Standard information

1 DEVELOPED by the Center for Certification of Window and Door Equipment and the Federal State Unitary Enterprise Central Design and Technology Bureau (FSUE "TsPKTB" of the State Construction Committee of Russia) with the participation of the ANOO Academy "Safety and Law" and the company "Abloy Oy", Bjorkboda plant, Finland

2 INTRODUCED by the State Construction Committee of Russia

3 ADOPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (INTKS) on May 14, 2003.

Short name of the country according to MK (ISO 3166) 004-97

Country code according to MK (ISO 3166) 004-97

Abbreviated name of the state construction management body

Ministry of Urban Development of the Republic of Armenia

Kazakhstan

Kazconstruction Committee of the Republic of Kazakhstan

Kyrgyzstan

State Commission for Architecture and Construction under the Government of the Kyrgyz Republic

Ministry of Ecology, Construction and Territorial Development of the Republic of Moldova

Russian Federation

Gosstroy of Russia

Tajikistan

Komarchstroy of the Republic of Tajikistan

Uzbekistan

Gosarchitectstroy of the Republic of Uzbekistan

4 INTRODUCED FOR THE FIRST TIME

5 Entered into force on March 1, 2004 as a state standard Russian Federation Resolution of the State Construction Committee of Russia dated June 20, 2003 No. 76

Information on the entry into force (termination) of this standard and amendments to it on the territory of the above states is published in the indexes of national (state) standards published in these states.

Information about changes to this standard is published in the index (catalog) “Interstate Standards”, and the text of the changes is published in the information indexes “Interstate Standards”. In case of revision or cancellation of this standard, the relevant information will be published in the information index “Interstate Standards”.

INTERSTATE STANDARD

STEEL DOOR BLOCKS

Technicalconditions

Steel doors Specifications

Date of introduction – 2004-03-01

1 area of ​​use

This standard applies to steel door blocks with installed locking devices (hereinafter referred to as door blocks or products) for buildings and structures for various purposes.

The standard does not apply to door units for special purposes in terms of additional requirements for fire safety, explosion and bullet resistance, exposure to aggressive environments, etc., as well as to door units of protective cabins in accordance with current regulatory documentation.

The scope of application of specific types of products is established depending on the operating conditions in accordance with the current building codes and rules taking into account the requirements of this standard.

The standard can be applied for certification purposes.

2 Normative references

References to the following standards are used in this document:

1 - upper locking bolt; 2 - upper link of the main lock; 3 - canvas frame (welded steel profiles); 4 - places for attaching the internal “hatch”; 5 - valve; 6 - place of fastening of the upper link; 7 - crossbar of the lever lock; 8 - latch; 9 - cylinder lock bolt; 10 - lower rod of the main lock; 11 - places for attaching trim; 12 - internal cavity for filler; 13 - vertical rod guide; 14 - lower locking bolt; 15 - mounting “eye”; 16 - threshold; 17 - hole for anti-removable bolt (pin); 18 - anti-removable passive bolt (pin); 19 - installation anchor; 20 - box (frame); 21 - combined lever-cylinder lock; 22 - inner steel sheet; 23 - outer steel sheet; 24 - loop knot; 25 - peephole

Picture 1 - An example of the design of a door block, the leaf of which is welded from two steel sheets and steel profiles, the frame (frame) is made from a bent steel profile

Canvas with two steel sheets, steel box-section profiles and honeycomb filling

Canvas with an outer steel sheet and an inner sheet of fiberboard, with profiles of complex cross-section and filled with wood or mineral insulation


“Bent box” type canvas, with U-shaped steel profiles and foam filling


Canvas with outer steel sheet and inner fiberboard sheet, corner steel profiles with wood bars and foam filling

Figure 2 - Examples of designs door leaves

Figure 3 - An example of the design of a door block welded from steel sheets and profiles (with the middle profile of the frame and leaf filled with wood and foam material)


Figure 4 - An example of a door block design, welded from steel sheets and profiles, with natural wood cladding

Figure 5 - An example of the design of a double-leaf door block with cladding made of wood or wood-based materials (horizontal section)

Figure 6 - Examples of door leaf designs welded from two flat steel sheets and steel profiles (a) and a “bent frame” type door leaf (b) with vertical reinforcing profiles



5.4 Requirements for materials and components (including sealing gaskets)

5.4.1 Materials and components used for the manufacture of door blocks must comply with the requirements of standards, technical specifications, technical certificates approved in the prescribed manner.

5.4.2 Materials and components used for the manufacture of door blocks must be resistant to climatic influences.

5.4.3 The surfaces of steel elements of boxes and canvases must not have cracks, mechanical damage, cavities, bends, or rust. On the front surfaces of steel elements, minor local depressions, scratches, and waviness up to 0.5 mm deep are allowed, which do not reduce the functional properties and quality of the products.

5.4.4 Steel structural parts must be made from steel grades that provide the strength characteristics of structural elements, welded, bolted and other connections, depending on the nature and conditions of their operation.

It is recommended to make steel elements from steel grade not lower than StZkp2 according to GOST 380, rolled section according to GOST 1050 or high-alloy steel according to GOST 5632.

5.4.5 Sealing gaskets must be made of weather-freeze-resistant elastic polymer materials in accordance with GOST 30778.

The sealing gaskets must fit tightly, preventing the penetration of water. Sealing gaskets must be installed continuously along the entire perimeter of the rebate.

5.4.6 Wooden laminated cladding panels must meet the requirements of GOST 30972, profile molded wooden parts - GOST 8242.

5.5 Requirements for hinges, locks and other locking devices

5.5.1 When manufacturing products, locking and auxiliary devices and hinges are used, specially designed for use in metal door blocks. Examples of hinge and lock designs are given in the Appendix.

The type, number, location and method of fastening of locking devices and hinges are established in working documentation based on the size and weight of the opening elements of the product, as well as the operating conditions of the door blocks. It is recommended to hang door panels weighing more than 200 kg, as well as products used in public buildings (schools, hospitals, etc.) on three hinges. The recommended location of the middle loop is 150 - 200 mm below the top.

5.5.2 To hang canvases on a box (frame), it is recommended to use overhead bearing or other hinges with the ability to adjust in different planes.

5.5.3 Door blocks must be equipped with locks of at least class III according to GOST 5089 . Locks must comply with the requirements of GOST 538 and GOST 5089 .

To improve the protective properties of door blocks, it is recommended to use multi-bolt locks with locking around the perimeter of the door block or locks with rods with additional locking in the upper and lower horizontal profiles of the frame.

To avoid clogging of the hole for the lower vertical bolt, which is included in the lower profile of the box, it is recommended to use deviators.

5.5.4 Depending on the purpose of the door blocks in project documentation, and also when placing orders, it is necessary to provide for the complete set of products with bolts, door closes (closers), opening angle limiters (stops), eyes, chains, etc.

Once every two years

Reliability

Compliance with ergonomic requirements

Reduced resistance heat transfer

Once every five years

Breathability

Soundproofing

* Test type I - acceptance tests during acceptance control; type of test II - acceptance tests carried out by the quality service of the manufacturer; test type III - periodic tests carried out in independent testing centers.

** Controlled nominal dimensions for test type II are established in the technological documentation.

6.5 Each batch of products undergoes control acceptance tests conducted by the quality service of the manufacturer. The list of monitored indicators and frequency of monitoring are given in the table.

To conduct tests, samples of door blocks are taken from a batch of products using a random selection method in the amount of 3% of the batch volume, but not less than 3 pieces. If there are less than 3 products in a batch, each product is subject to control.

In case of a negative test result for at least one indicator, a recheck quality of products on a double number of samples according to the indicator that had a negative test result.

If a non-compliance of the indicator with the established requirements is detected again on at least one sample, the control and subsequent batches of products are subjected to continuous control (grading). If the result of continuous control is positive, they return to the established procedure for acceptance tests.

6.6 Periodic tests on the performance indicators specified in - are carried out when putting into production or when making changes to the design of products or their manufacturing technology, but at least once during the period established in the table, as well as during certification of products. In justified cases, it is allowed to combine periodic and certification tests.

Qualification tests of products are carried out for all indicators when the product is put into production.

Tests are carried out in testing centers accredited to conduct them.

Tests to determine the reduced resistance to heat transfer, air permeability, and sound insulation are carried out on structures designed to withstand these loads according to their area of ​​application.

6.7 The consumer has the right to carry out quality control checks of products, while observing the sampling procedure and test methods specified in this standard.

When accepting products by the consumer, a batch is considered to be the number of products shipped according to a specific order, but not more than 90 pieces, documented in one quality document.

Maximum deviations from the nominal dimensions of product elements, the difference in diagonal lengths and other dimensions are determined using a metal measuring tape in accordance with GOST 7502, calipers in accordance with GOST 166, probes in accordance with ND.

Maximum deviations from the straightness of edges are determined by applying a straight edge in accordance with GOST 8026 or a building level with a flatness tolerance of at least the 9th degree of accuracy in accordance with GOST 9416 to the part being tested and measuring largest gap using ND probes.

7.2.2 The maximum deviations from the nominal dimensions of the gaps under the overlay are checked using a set of feeler gauges or a ruler in accordance with GOST 427.

7.2.3 The sag in the mating of adjacent parts lying in the same plane is determined with a feeler gauge as the distance from the edge of a ruler according to GOST 427, applied to the upper mating surface, to the lower surface.

7.2.4 Appearance, the quality of welds, color and quality of finishing of products is assessed visually by comparison with standard samples approved in in the prescribed manner. Surface defects visible to the naked eye from a distance of 1.5 m at natural light not less than 300 lux are not allowed.

7.2.5 Adhesion (adhesion strength paint coatings with the metal surface) is determined by the method of lattice cuts according to GOST 15140 .

8 Packaging, transportation and storage

8.1 Packaging of products must ensure their safety during storage, loading and unloading operations and transportation.

8.2 Devices or parts of devices that are not installed on the products must be packaged in plastic film in accordance with GOST 10354 or in other packaging material that ensures their safety, tightly bandaged and supplied complete with the products.

8.3 Opening panels of products must be closed with all locking devices before packaging and transportation.

8.4 Products are transported by all modes of transport in accordance with the rules for the carriage of goods in force for this type of transport.

8.5 When storing and transporting products, they must be protected from mechanical damage and exposure to precipitation.

8.6 When storing and transporting products, it is recommended to install gaskets made of elastic materials between products.

8.7 Products are stored vertically or horizontally on wooden supports, pallets or in special containers in covered areas.

8.8 The guaranteed shelf life of products is 1 year from the date of shipment of the products by the manufacturer.

9 Manufacturer's warranty

9.1 The manufacturer guarantees that products comply with the requirements of this standard, provided that the consumer complies with the rules of transportation, storage, installation, operation, as well as the scope of application established in the regulatory and design documentation.

9.2 By agreement with the consumer (customer), the manufacturer provides service maintenance, which includes emergency opening of doors in case of loss or breakage of keys, consultations on the use and operation of door devices and locking mechanisms, and repair of products.

9.3 The warranty period for door blocks is established in the supply contract, but not less than three years from the date of shipment of the products by the manufacturer.


A -right opening door block; b - left opening door block; V - right-hand opening door block with horizontal and vertical inserts

(informative)

An example of determining the strength class of a door block


Figure D.1 -Deflection graph Δf, mm, free angle of the blade from the applied load R, kN, when testing door blocks for resistance to static load acting perpendicular to the plane of the leaf in the free corner area

An example of filling out a door block passport

___________________________________________________

(name of manufacturer)

__________________________________________________________________

(address, telephone, fax of the manufacturer)

Passport(quality document)
external reinforced steel door block according to GOST 31173-2003

a) design - single-floor, right-hand design, with a threshold, opening inward;

b) overall dimensions - height 2300 mm, width 970 mm.

Symbol DSN PPVn 3-2-3 M2 U 2300-900-60 GOST 31173-2003

Certificate of conformity ____________________________

(certificate number)

Completeness

a) type of finishing of the canvas - combined (milled MDF board; vinyl leather);

b) door hinges- two overhead bearing loops;

c) locking devices - lever lock and lock with a cylinder mechanism;

d) number of sealing gasket circuits - 2 circuits;

d) additional information. The product delivery set includes: door closer (closing regulator), door stop (opening limiter), operating instructions.

Basic specifications, confirmed by tests

The reduced heat transfer resistance is 0.65 m 2 °C/W. Air permeability at Δ P0 = 100 Pa - 15 m 3 / (h m 2). Sound insulation - 22 dB.

Reliability, opening-closing cycles - 500,000. Mechanical class - M 2.

Warranty period - 3 years.

Batch number - 89.

The order number/item in the order is 17/9.

Receiver QC._________________ Date of manufacture “___” ____________200__

(signature)

Appendix E

General requirements for installation of products

E.1 Requirements for the installation of products are established in the design documentation for construction projects, taking into account the design options for junctions of products to walls adopted in the project, designed for specified climatic and other loads.

E.2 Installation of products must be carried out by specialized construction companies or specially trained teams of the manufacturer. Ending installation work must be confirmed by an acceptance certificate, which includes the warranty obligations of the work manufacturer.

E.3 At the request of the consumer (customer), the manufacturer (supplier) of products must provide him with standard instructions for the installation of door blocks, approved by the head of the manufacturer and containing:

drawings (diagrams) of typical mounting junction units;

list of materials used (taking into account their compatibility and temperature conditions applications);

sequence of technological operations for installing door blocks.

E.4 When designing and executing junction units, the following must be observed: following conditions:

the sealing of installation gaps between products and slopes of openings of wall structures must be tight, sealed along the entire perimeter of the door block, designed to withstand climatic loads outside and operating conditions indoors;

the design of the junction points of external products (including the location of the door block along the depth of the opening) should maximally prevent the formation of cold bridges (thermal bridges) leading to the formation of condensation on internal surfaces doorways;

performance characteristics designs of abutment units must meet the requirements established in building codes.

An option for the mounting assembly of the internal door block is shown in the figure


1 - frame (frame) of the door block; 2 - polyurethane foam; 3 - external seal; 4 - door leaf; 5 - internal seal; 6 - portal of decorative framing; 7 - platband; 8 - mounting anchor; 9 - mounting ear; 10 - wall

Appendix G

(informative)

Information about the developers of the standard

This standard was developed by a working group of specialists consisting of:

Vlasova T.V., CS ODT (head);

Mogutov A.V., NIISF RAASN;

Voronkova L.V., Federal State Unitary Enterprise TsPKTB Gosstroy of Russia;

Shvedov D.N., CS ODT;

Savchenko I.F., CS ODT;

Savenkov A.V., ANOO Academy “Security and Law”;

Petrov E.V., Association “Derzhava”;

G. Engblom, Abloy Oy, Bjorkboda plant, Finland;

Gavrilov V.I., NPVF “Class” CJSC;

Naan G.G., LLC BIT "Soyuz";

Vlasov A.A., Metal Geometry LLC;

Teplyakov N.N., Voronin V.M., NPP Modul LLC;

Leibman A.A., Leibman G.A., Le Grand LLC;

Fatykhov Kh.T., Olenev V.T., Guardian Company;

Khitkov V.Yu., Malovichko V.V., Sonex LLC;

Savich B. S., Federal State Unitary Enterprise CNS;

Shvedov N.V., Gosstroy of Russia.

Key words: door blocks, door leaf, frame, steel sheet

STEEL DOOR BLOCKS

TECHNICAL CONDITIONS

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION
ON STANDARDIZATION, TECHNICAL REGULATION
AND CERTIFICATION IN CONSTRUCTION (MNTKS)

Moscow

Preface

The Eurasian Council for Standardization, Metrology and Certification (EASC) is a regional association of national standardization bodies of the states that are members of the Commonwealth of Independent States. In the future, it is possible for national standardization bodies of other states to join the EASC.

The Interstate Scientific and Technical Commission for Standardization, Technical Standardization and Certification in Construction (MNTKS) operates under the EASC, which has the right to adopt interstate standards in the field of construction

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established by GOST 1.0-92 “Interstate standardization system. Basic provisions" and MSN 1.01-01-96 "System of interstate regulatory documents in construction. Basic provisions"

Standard information

1 DEVELOPED by the Center for Certification of Window and Door Equipment and the Federal State Unitary Enterprise Central Design and Technology Bureau (FSUE "TsPKTB" of the State Construction Committee of Russia) with the participation of the ANOO Academy "Safety and Law" and the company "Abloy Oy", Bjorkboda plant, Finland

2 INTRODUCED by the State Construction Committee of Russia

3 ADOPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (INTKS) on May 14, 2003.

Short name of the country according to MK (ISO 3166) 004-97

Abbreviated name of the state construction management body

Ministry of Urban Development of the Republic of Armenia

Kazakhstan

Kazconstruction Committee of the Republic of Kazakhstan

Kyrgyzstan

State Commission for Architecture and Construction under the Government of the Kyrgyz Republic

Ministry of Ecology, Construction and Territorial Development of the Republic of Moldova

Russian Federation

Gosstroy of Russia

Tajikistan

Komarchstroy of the Republic of Tajikistan

Uzbekistan

Gosarchitectstroy of the Republic of Uzbekistan

4 INTRODUCED FOR THE FIRST TIME

5 Entered into force on March 1, 2004 as a state standard of the Russian Federation by Decree of the State Construction Committee of Russia dated June 20, 2003 No. 76

Information on the entry into force (termination) of this standard and amendments to it on the territory of the above states is published in the indexes of national (state) standards published in these states.

Information about changes to this standard is published in the index (catalogue) “Interstate Standards”, and the textchanges - in the information signs “Interstate Standards”. In case of revision or cancellation of this standard, the relevant information will be published in the information index “Interstate Standards”.

GOST 31173-2003

INTERSTATE STANDARD

STEEL DOOR BLOCKS

Specifications

Steel doors

Specifications

Date of introduction - 2004 -03-01

1 area of ​​use

This standard applies to steel door blocks with installed locking devices (hereinafter referred to as door blocks or products) for buildings and structures for various purposes.

The standard does not apply to door blocks for special purposes in terms of additional requirements to fire safety, adultresistance to fire and bullets, exposure to aggressive environments, etc., as well as to door blocks of protective cabins in accordance with current regulatory documentation.

The scope of application of specific types of products is established depending on operating conditions in accordance with current building codes and regulations, taking into account the requirements of this standard.

The standard can be applied for certification purposes.

2 Normative references

References to the following standards are used in this document:

4 Classification and designation

4.1 Products are classified according to the following criteria:

purpose;

design options;

type of finish;

operational indicators;

mechanical characteristics;

security properties.

4.1.1 According to their purpose, door blocks are divided into:

external (entrance to buildings, premises, as well as vestibules);

internal (entrance to the apartment and others intended for use inside the building).

4.1.2 According to design options, door blocks are divided into:

according to the box design:

with closed box;

with U-shaped box;

with a U-shaped box with an additional threshold;

by the number of curtains (including non-opening ones), direction and type of opening:

single-field (left and right opening);

double-sided (including with canvases of different widths);

with non-opening horizontal or vertical inserts;

with opening inside the room;

with opening outwards;

by the number of sealing circuits in the vestibule:

with one circuit;

with two or more circuits.

4.1.3 Based on the type of finish, door blocks are divided into:

painted with paints and powder materials;

lined with leather (artificial or natural) and insulation;

covered with decorative film materials;

lined with wood or wood-based materials (including those with natural or synthetic veneer);

finished with glass (mirror) materials;

finished with decorative metal cladding;

combined (including from other materials).

Note - By agreement with the customer, other types of finishing can be used.

4.2 According to performance indicators, door blocks are classified according to their reduced resistance to heat transfer, air and water permeability, and sound insulation.

4.2.1 Based on the reduced resistance to heat transfer of the leaf, door blocks are divided into classes:

1 - s reduced heat transfer resistance 1.0 m 2 °C/W or more;

2 - with reduced heat transfer resistance from 0.70 to 0.99 m 2 °C/W;

3 - with a reduced heat transfer resistance of 0.40 - 0.69 m 2 °C/W.

Note - Door blocks with a reduced heat transfer resistance of less than 0.40 m 2 °C/W are not subject to classification according to this indicator.

4.2.2 Based on air and water permeability, door blocks are divided into classes shown in the table.

Table 1

Volumetric air permeability at ∆R= 100 Pa, m 3 / (h m 2)

Water resistance limit, Pa, not less

Less than 9

From 9 to 17

17-27

Notes

1 Indicator of the limit of water resistance - for entrance door blocks to buildings and premises from the street.

2 Door blocks with an air permeability of more than 27 m 3 /(h m 2) are not subject to classification according to this indicator.

4.2.3 In terms of sound insulationR wdoor blocks are divided into classes:

1 - with decrease airborne noise 32 dB or more;

2 - » » » » 26 - 31 dB;

3 - » » » » 20 - 25 dB.

Note - Door blocks with sound insulation less than 20 dB are not subject to classification according to this indicator.

4.3 Door blocks are classified according to their main mechanical characteristics into strength classes given in the table.

table 2

Indicator values ​​for strength class

Resistance to static load applied in the plane of the web, N, not less

7000

5000

3000

Resistance to static load applied in the area of ​​the free corner of the web, perpendicular to its plane, N, not less

2500

1500

1000

Resistance to static load applied in the hinge area perpendicular to the plane of the web, N, not less

4000

3000

2000

Resistance to dynamic load applied in the direction of opening the door leaf towards the stop, not less

m load - 40 kg

h drop - 1.0 m

m load - 40 kg

h drop - 0.7 m

m load - 40 kg

h drop - 0.5 m

Resistance to impact load by a soft inelastic body (in both directions of opening the door leaf), not less

m load - 30 kg

h drop - 1.5 m

m load - 30 kg

h drop - 1.0 m

m load - 30 kg

h drop - 0.7 m

Notes

1 The door block class is determined by the worst result of all types of tests.

2 Example of determining the strength class when testing for resistance to static load, acting which is perpendicular to the plane of the canvas in the free angle zone is given in the Appendix.

4.4 Depending on the presence of security properties, door blocks are divided into:

standard door units equipped with III locks- IV classes according to GOST 5089, anti-removal lockingdevices;

reinforced door blocks equipped with locks III - IVclasses according to GOST 5089, reinforced hinges, anti-removal locking devices, multi-transomlocks with perimeter locking, with strength characteristics not lower than class M2;

protective door blocks - reinforced door blocks, with strength characteristics not lower than class M1 and meeting the requirements established in the appendix.

Note - In the symbol for door blocks of reinforced design, the index “U” is added, while for protective design – “Z”.

4.5 Structure of door block symbols:

Examples of symbols:

DSV DKN 2100-1270 M3 GOST 31173-2003 - Internal steel door block, double-leaf, with a closed frame, with the leaves opening outwards, standard design, strength class - M3, height 2100 mm, width 1270 mm.

DSN PPVn 1-2-2 M2 U 2300-900 GOST 31173-2003 - external steel door block, single-leaf, right-hand design, with a threshold, with the leaf opening inward, class in terms of reduced heat transfer resistance - 1, class in terms of air and water permeability - 2, class in terms of sound insulation - 2, strength class - M2, reinforced design , height 2300 mm, width 900 mm.

When placing an order for production (delivery) and a passport, it is recommended to indicate: option constructive solution, including a description of the filling of the door leaf; a drawing indicating the opening pattern of the leaves and the design of the door block; type and brands of door devices and class of locks; type of finish, box width and other requirements as agreed between the manufacturer and the customer.

For export-import deliveries, it is allowed to use a different structure of the symbol specified in the agreement (contract).

5 Technical requirements

5.1 General provisions and design requirements

5.1.1 Products must comply with the requirements of this standard and be manufactured according to design and technological documentation approved in the prescribed manner.

5.1.2 Door block leaves are a structure welded from steel sheets and rectangular or bent profiles. It is permissible to use a “bent box” type design of sheets, while it is recommended to weld steel sheets together. When performing welding work, it is recommended to use welding in a shielding gas environment. The locations of welding points are established in the working documentation.

Design options for door leaves and examples of door block designs are shown in the figures -.

1 - top locking bolt; 2 - upper link of the main lock; 3 - canvas frame (welded steel profiles); 4 - places for attaching the internal “hatch”; 5 - valve; 6 - top link attachment point; 7 - crossbar of the lever lock; 8 - latch; 9 - cylinder lock bolt; 10 - lower link of the main lock; 11 - finishing attachment points; 12 - internal cavity for filler; 13 - vertical thrust guide; 14 - lower locking bolt; 15 - mounting eye; 16 - threshold; 17 - hole for anti-removal bolt (pin); 18 - anti-removable passive bolt (pin); 19 - mounting anchor; 20 - box (frame); 21 - combined lever-cylinder lock; 22 - inner steel sheet; 23 - outer steel sheet; 24 - loop knot; 25 - peephole

Picture 1 - An example of the design of a door block, the leaf of which is welded from two steel sheets and steel profiles, the frame (frame) is made from a bent steel profile

Figure 2 - Examples of door leaf designs

Risuknock 3 - An example of the design of a door block welded from steel sheets and profiles (with the middle profile of the frame and leaf filled with wood and foam material)


Figure 4 - An example of a door block design, welded from steel sheets and profiles, with natural wood cladding

RFigure 5 - An example of the design of a double-leaf door block with wood or wood-based panel claddingmaterials (horizontal section)


Figure 6 - Examples of door leaf designs welded from two flat steel sheets and steel profiles ( A) and door leaf of the “bent frame” type ( b) with vertical reinforcing profiles

Figure 7 - Examples of the design of a door leaf welded from steel profiles, with vertical and horizontal reinforcing profiles and installed locks ( A) and door frame (b)

Boxes (frames) are made from a bent profile with a thickness of at least 1.5 mm or from a rectangular profile with a cross-section of at least 40×50 mm.

Frames (frames) and door leaves are manufactured to at least 15th grade accuracy according to GOST 25347.

5.1.4 In the designs of door leaves, it is recommended to use vertical and horizontal reinforcing profiles (middles). It is recommended to use at least two vertical and horizontal reinforcing profiles. It is allowed to place reinforcing profiles at an angle between vertical ones (inclined profiles). It is recommended to place horizontal reinforcing profiles in the loop area or in the area of ​​anti-removal devices. Examples of the location of reinforcing profiles in the door leaf are shown in the figure.

1 - horizontal reinforcing profile for hinges; 2 - metal box for rods; 3 - locking elements; 4 - horizontal reinforcing profile; 5 - vertical reinforcing profile; 6 - fabric binding profile; 7 - loops

1 - inclined reinforcing profiles; 2 - horizontal reinforcing profiles; 3 - locking elements; 4 - metal box for rods; 5 - vertical reinforcing profiles; 6 - fabric binding profile; 7 - loops

Figure 8 - Examples of the location of reinforcing profiles in the door leaf

5.1.5 May be used instead of internal solid steel sheet butted sheet blanks welded along reinforcing profiles, with the locations of the welding points specified in the design documentation.

As an internal sheet, it is allowed to use solid wood-fiber boards in accordance with GOST 4598 or other solid sheet materials providing sufficient strength.

5.1.6 To carry out repairs of locks and latches at the place of their installation, it is recommended to provide a “hatch” in the inner sheet, which is attached to mechanical connections.

5.1.7 It is recommended to fasten locking devices (locks, latches, additional bolts) with screws through special pads and threaded clamps. The fastening of locking devices must be strong and reliable, preventing their spontaneous displacement during operation. It is not recommended to fasten the lock by welding (if it is technologically necessary to use welding, the possibility of thermal influence on low-melting plastic and other parts of the lock should be taken into account).

The lock must be installed in accordance with the requirements of the design documentation so that during operation of the door block there are no compressive or bending loads on the lock.

Sealing gaskets must be installed around the entire perimeter of the vestibule. Gaps at gasket joints are not allowed. The fit of the gaskets must be tight. Sealing gaskets for external door blocks must be resistant to climatic and atmospheric influences and tested for durability in testing centers accredited to conduct such tests.

5.1.9 The requirements of this standard apply to door blocks with an area not exceeding 9 m2, while the height of the opening door leaves is recommended to be no more than 2200 mm, and the width - no more than 1200 mm.

The use of non-opening horizontal and vertical inserts is allowed.

The production of door blocks (leaves) with an area, weight and dimensions exceeding the specified values ​​must be confirmed by the results of laboratory tests or additional strength calculations in accordance with current building codes.

Note - The largest dimensions of door leafs of specific types depending on the mass of the leaf, the moments of resistance of the cross-sections of the door frame profiles, the cross-sectional rigidity of the middle part of the leaf (including the outer and inner cladding, filling, reinforcing profiles), the location (and types) of hinges and locking devices must be given in the design documentation of the manufacturer.

5.1.10 The location and dimensions of holes for installing locks and other locking devices are established in the design documentation taking into account the requirements of GOST 5089.

5.1.11 It is recommended to protect the places of the holes intended for the entry of the bolt with special boxes. The boxes are welded into the profile of the box (frame) so that they do not interfere with the normal movement of the bolts. It is allowed to make holes for the entry of bolts in the door frame. In this case, the dimensions of the hole should be 2 - 3 mm larger than the corresponding cross-sectional dimensions of the bolt.

IN closed position The lock bolt must fit into the door frame to a depth of at least 22 mm.

5.1.12 It is recommended to provide anti-removable passive bolts (pins) in the design of products on the hinge side. The pins must be firmly installed in the frame of the door leaf or frame by welding, pressing or riveting. It is allowed to use other types of fastening of anti-removal pins that do not reduce their strength properties. The size, number and location of anti-removal pins are established in the working documentation, and to ensure the greatest protection, it is recommended that anti-removal pins be installed in the loop area.

5.1.13 To install the door block in the wall opening, mounting “ears” are welded onto the profile of the frame (frame). The size, number and location of mounting lugs are specified in the working documentation. It is allowed to use other fastening designs that provide the necessary rigidity and strength when installing the door block.

5.1.14 It is recommended to use heat and sound insulating materials as the internal filling of door panels, for example mineral wool, basalt wool, foam plastic or other materials according to regulatory documentation (ND). The filling is laid tightly, without voids.

Limit deviations

Internal box size

Outer size canvases

Clearance under fusion

Dimensions of arrangement of devices, hinges and other dimensions

Up to 1000 incl.

±2.0

± 2.0

St. 1000 to 2000 inclusive.

± 3.0

Note - The values ​​of the maximum deviations of the dimensions of the gaps under the overlap are given for closed panels with installed sealing gaskets.

The difference in the lengths of the diagonals of rectangular canvases with an area of ​​1.5 m2 or less should not exceed 2.0 mm, and with an area of ​​more than 1.5 m 2 - 3.0 mm.

5.2.4 The difference in the front surfaces (sag) in welded corner joints should not exceed 2.0 mm.

5.2.5 The sagging of the panels in the assembled product for the construction of door blocks with a threshold should not exceed 2.0 mm per 1 m of width.

5.2.6 Deviations from straightness of the edges of canvases and boxes should not exceed 1.0 mm per 1.0 m of length.

Note - The flatness of door panels is controlled by measuring the straightness of their edges and the size of the gaps under the overlap.

5.2.7 The accuracy of geometric parameters is calculated in accordance with GOST 21778, GOST 21779, GOST 21780, taking into account the features of specific designs and technological conditions of manufacture and installation.

5.3 Characteristics

5.3.1 Performance indicators of door blocks are given in the table .

Table 4

Indicator value

Reduced heat transfer resistance of door leaf panels, m 2 °C/W, not less *

0,40

Sound insulation, dB, not less *

Air permeability at ∆ R 0 = 100 Pa, m 3 / (h m 2), no more *

Reliability, opening-closing cycles, not less than:

for internal door blocks

200000

for external door blocks

500000

Note - The need to use performance indicators marked with the sign “*” is established in the design and technical documentation based on the purpose of the door blocks.

5.3.2 It is recommended to establish the performance indicators of door blocks for a specific purpose in the design documentation for construction (reconstruction) and confirm them with test results in test roomscenters accredited to conduct them.

Static load values, not less than, N

Perpendicular to the plane of the canvas in the free zone gla

In the plane of the canvas

Perpendicular to the plane of the fabric in the loop area

4500

7000

4000

3000

5000

3000

2000

3000

2000

Load drop height h, m

Cargo weight m, kg

Load drop height h, m

Cargo weight m, kg

Differences in color, gloss and surface defects visible to the naked eye from a distance of 0.6 - 0.8 m in natural light of at least 300 lux are not allowed.

the metal of the weld and boundary zone should not have cracks. The craters of the seams in the places where the welding stops (ends) must be digested (welded);

seams must have a smooth or evenly scaly surface without sharp transitions to the base metal;

The seams must be tight along the entire length and have no burns, narrowings, overlays, lack of penetration, slag inclusions, etc.

Characteristics of categories and quality level of welded joints - according to GOST 23118.

5.4 Requirements for materials and components (including sealing gaskets)

5.4.1 Materials and components used for the manufacture of door blocks must comply with the requirements of standards, technical specifications, and technical certificates approved in the prescribed manner.

5.4.2 Materials and components used for the manufacture of door blocks must be resistant to climatic influences.

5.4.3 The surfaces of steel elements of boxes and canvases must not have cracks, mechanical damage, cavities, bends, or rust. On the front surfaces of steel elements, minor local depressions, scratches, and waviness up to 0.5 mm deep are allowed, which do not reduce the functional properties and quality of the products.

5.4.4 Steel structural parts must be made from steel grades that provide the strength characteristics of structural elements, welded, bolted and other connections, depending on the nature and conditions of their operation.

It is recommended to make steel elements from steel grade not lower than St3kp2 in accordance with GOST 380, rolled section in accordance with GOST 1050 or high-alloy steel in accordance with GOST 5632.

5.4.5 Sealing gaskets must be made of weather-freeze-resistant elastic polymer materials in accordance with GOST 30778.

The sealing gaskets must fit tightly, preventing the penetration of water. Sealing gaskets must be installed continuously along the entire perimeter of the rebate.

5.4.6 Wooden laminated cladding panels must meet the requirements of GOST 30972, profile molded wooden parts - GOST 8242.

5.5 Requirements for hinges, locks and other locking devices

5.5.1 When manufacturing products, locking and auxiliary devices and hinges are used, specially designed for use in metal door blocks. Examples of hinge and lock designs are given in the Appendix.

The type, number, location and method of fastening of locking devices and hinges are established in the working documentation based on the size and weight of the opening elements of the product, as well as the operating conditions of the door blocks. It is recommended to hang door panels weighing more than 200 kg, as well as products used in public buildings (schools, hospitals, etc.) on three hinges. Recommended location of the middle loop is at 150- 200 mm below the top.

5.5.2 To hang canvases on a box (frame), it is recommended to use overhead bearing or other hinges with the ability to adjust in different planes.

It is recommended to fasten hinges to canvases and boxes using mechanical connections or by continuous welding. It is allowed to use other types of hinge fastening to ensure the necessary structural strength.

5.5.3 Door blocks must be equipped with locks of at least IIIclass according to GOST 5089. Locks must comply with the requirements of GOST 538 and GOST 5089.

To improve the protective properties of door blocks, it is recommended to use multi-bolt locks with locking around the perimeter of the door block or locks with rods with additional locking in the upper and lower horizontal profiles of the frame.

To avoid clogging of the hole for the lower vertical bolt, which is included in the lower profile of the box, it is recommended to use a deviator s.

5.5.4 Depending on the purpose of the door blocks, in the design documentation, as well as when placing orders, it is necessary to provide for the complete set of products with bolts, door closes (closers), opening angle limiters (stops), eyes, chains, etc.

5.5.8 In cases where door blocks are installed in public premises (kindergartens, schools, hospitals), it is recommended to use anti-panic devices, smoke detectors and other devices to ensure quick evacuation.

5.5.9 Upon acceptance of work, the keys must be handed over to the customer in a sealed package against his signature on receipt.

5.6 Requirements for finishing of products

5.6.1 The quality of finishing, as well as the requirements for the finishing coating (cladding), may be established by agreement between the manufacturer and the consumer in the contract (order) for the manufacture (supply) of products. In this case, the quality of finishing can be assessed using reference samples agreed with the customer.

5.6.2 Artificial and natural leather, decorative films, MDF boards (with natural or synthetic veneer, smooth or milled), wood, mirrors, plastic, DV are used as finishing materialsP, paint and varnish and other materials in accordance with the requirements of ND. When choosing facing materials, the operating conditions of the products should be taken into account. Options for finishing door blocks are given in the appendix.

5.6.3 Metal surfaces parts before applying paint and varnish polymer coatings must comply with GOST 9.402. Requirements for paint and varnish coatings - according to GOST 9.401, designation of coatings - according to GOST 9.032, coating class not lower than IV.

5.6.4 The quality of surfaces with finished paint and varnish coating must meet the requirements established in GOST 9.032. In this case, the first layer should be applied with primer paint, and subsequent layers with protective and decorative paints and varnishes.

5.6.5 The front surfaces of products must not have cracks, burrs, or mechanical damage. Requirements for front surfaces are established in the manufacturer’s technical documentation and/or in supply contracts, taking into account GOST 9.301 and GOST 9.032.

The non-facial surfaces of products may have depressions, scratches, waviness and other surface defects that do not reduce the functional properties and quality of the products.

The edges of the holes should not have burrs or irregularities.

5.6.6 Color (tone) and degree of gloss (gloss, matte) finishing coating must correspond to standard samples approved by the head of the manufacturer and agreed upon with the customer.

5.6.7 Paint and varnish coatings must have adhesive strength (adhesion) with the surface to be finished at least 2 points using the lattice cut method according to GOST 15140.

5.6.8 It is recommended to establish the thickness of paint coatings, as well as the procedure for monitoring this indicator, in the technical documentation for the manufacture of products.

5.6.9 Protective and protective-decorative coatings must be resistant to temperature and humidity operational influences.

5.6.10 The cladding of product sheets is made from MDF boards according to ND or from various breeds wood MDF boards can be finished with sliced ​​veneer in accordance with GOST 2977, peeled veneer in accordance with GOST 99 or synthetic veneer in accordance with ND. It is allowed to use milled or smooth MDF boards. Examples of architectural execution of finishing door panels with MDF boards are given in the appendix.

5.6.11 The front surfaces of wood parts used for finishing door panels should not have processing defects and wood defects, with the exception of curls, curls, eyes, fiber inclination up to 5% according to GOST 2140.

Recommended roughness of the front surfaces of wood parts Rm- no more than 60 microns according to GOST 7016, wood moisture content should be in the range from 8 to 12%.

5.6.12 The design of fastening cladding parts made of wood and board materials to the steel elements of door blocks must provide the ability to compensate for their temperature and humidity deformations.

Shape and dimensions of sections of cladding profiles, adjacentcontacting the steel surfaces of external products must provide a minimum area of ​​contact with these surfaces, as well as the possibility of ventilation of the cavity between them, otherwise the contacting surfaces must be protected with paint and varnish or other protective materials.

5.6.13 Adhesive materials used when lining door panels with artificial or natural leather, as well as decorative films, must provide sufficient adhesion strength, while un-glued areas, folds, waviness and other appearance defects are not allowed.

5.7 Completeness and markings

5.7.1 The complete set of products when delivered to the consumer must comply with the requirements established in the contract (order).

Door units should be supplied assembled with installed locking devices. By agreement with the consumer, the set of products may also include closers (closing regulators), opening angle limiters and other door devices.

The set of keys must be handed over to the customer in sealed form against the signature of the customer (buyer).

5.7.2 The delivery package must include a quality document (passport) and operating instructions for the products, including installation recommendations.

5.7.4 The door devices included in the product must be marked in accordance with the ND for this product.

6 Acceptance rules

6.1 Products must be accepted by the service technical control manufacturer for compliance with the requirements of this standard, as well as the conditions specified in the contract for the manufacture and supply of products. Confirmation of acceptance of products by the technical control service of the manufacturer is the execution of documents on the acceptance (quality) of products.

Products are accepted in batches or individually. When accepting products at the manufacturing enterprise, the number of products manufactured within one shift and issued with one quality document is taken as a batch. The volume of a batch can be taken as the number of products of the same design, manufactured according to one order.

6.2 The product quality requirements established in this standard confirm:

incoming inspection of materials and components;

operational production control;

acceptance control of finished products;

control acceptance tests of a batch of products carried out by the quality control service of the manufacturer;

periodic and certification testing of products in independent testing centers;

qualification tests.

6.3 The procedure for conducting incoming inspection and operational production control at workplaces is established in the technological documentation.

If the manufacturer completes the door blocks with components of its own manufacture, then they must be accepted and tested in accordance with the requirements of the regulatory documentation for these products.

6.4 Acceptance quality control of finished products is carried out using the continuous control method. The list of controlled indicators is given in the table.

Finished products that have passed acceptance control are marked. Products that do not pass acceptance control for at least one indicator are rejected.

Table 8

Requirements item number

Type of test *

Frequency (at least)

Appearance (including color)

For test type I - continuous control, for type II - 1 time per shift

Deviation of gap sizes under overlay

Sealing tightness of gaskets

Operation of hinges and locking devices

Marking

Deviation of controlled nominal dimensions** and straightness of edges

Quality of welded joints

For test type II - 1 time per shift, III - 1 time every two years

Once every two years

Impact resistance of a soft inelastic body

Metal ball impact resistance

Once every two years

Reliability

Compliance with ergonomic requirements

Reduced heat transfer resistance

Once every five years

Breathability

Soundproofing

* Test type I - acceptance tests during acceptance control; type of test II - acceptance tests carried out by the quality service of the manufacturer; test type III - periodic tests carried out in independent testing centers.

** Controlled nominal dimensions for test type II are established in the technological documentation.

6.5 Each batch of products undergoes control acceptance tests conducted by the quality service of the manufacturer. The list of monitored indicators and frequency of monitoring are given in the table.

To conduct tests, samples of door blocks are taken from a batch of products using a random selection method in the amount of 3% of the batch volume, but not less than 3 pieces. If there are less than 3 products in a batch, each product is subject to control.

In the case of a negative test result for at least one indicator on at least one sample, the quality of the products is re-checked on twice the number of samples for the indicator that had a negative test result.

If a non-compliance of the indicator with the established requirements is detected again on at least one sample, the control and subsequent batches of products are subjected to continuous control (grading). If the result of continuous control is positive, they return to the established procedure for acceptance tests.

6.6 Periodic tests on the performance indicators specified in - are carried out when putting into production or when making changes to the design of products or their manufacturing technology, but at least once during the period established in the table, as well as during certification of products. In justified cases, it is allowed to combine periodic and certification tests.

Qualification tests of products are carried out for all indicators when the product is put into production.

Tests are carried out in testing centers accredited to conduct them.

Tests to determine the reduced resistance to heat transfer, air permeability, and sound insulation are carried out on structures designed to withstand these loads according to their area of ​​application. I.

6.7 The consumer has the right to carry out quality control checks of products, while observing the sampling procedure and test methods specified in this standard.

When accepting products by the consumer, a batch is considered to be the number of products shipped according to a specific order, but not more than 90 pieces, documented in one quality document.

6.8 When accepting products by the consumer, it is recommended to use the one-stage product quality control plan given in the table.

Table 9

Sample size, pcs.

Acceptance number

Minor defects

Critical and significant defects

From 1 to 12

Complete control

1 3 - 25

2 6 - 50

St. 50

Note - Significant and critical defects include: defects leading to loss of performance characteristics that cannot be eliminated without replacing a part of the product (breakage of a steel profile, etc.), exceeding the maximum dimensional deviations by more than 1.5 times established in the RD, incompleteness of products. Minor defects include removable defects: minor surface damage, unadjusted door devices and hinges, exceeding the maximum dimensional deviations by less than 1.5 times established in the RD.

By agreement of the parties, acceptance of products by the consumer can be carried out at the manufacturer’s warehouse, at the consumer’s warehouse or at another place specified in the supply agreement.

6.9 Each batch of products must be accompanied by a quality document (passport). An example of filling out a product passport is given in the appendix.

6.10 Acceptance of products by the consumer does not relieve the manufacturer from liability if hidden defects that led to a violation of the performance characteristics of products during the warranty period.

7 Control methods

7.1 Methods of incoming and production operational quality control are established in the technological documentation.

7.2 Methods for quality control of products during acceptance control and acceptance tests

7.2.1 Geometric dimensions products, as well as the straightness of the edges, are determined using the methods established in GOST 26433.0 and GOST 26433.1.

Maximum deviations from the nominal dimensions of product elements, the difference in diagonal lengths and other dimensions are determined using a metal measuring tape in accordance with GOST 427, applied to the upper mating surface, to the lower surface.

7.2.4 The appearance, quality of welds, color and quality of finishing of products are assessed visually by comparison with standard samples approved in the prescribed manner. Surface defects visible to the naked eye from a distance of 1.5 m in natural light of at least 300 lux are not allowed.

7.2.5 Adhesion (adhesion strength of paint and varnish coatings to the metal surface) is determined by the method of lattice cuts according to GOST 15140.

To determine the tightness of the sealing gaskets, compare the dimensions of the gaps in the recesses and the degree of compression of the gaskets, which should be at least 1/5 of the height of the uncompressed gasket. Measurements are made with a caliper or ruler according to GOST 427.

The tightness of the sealing gaskets with closed sheets can be determined by the presence of a continuous trace left by a coloring substance (for example, colored chalk), previously applied to the surface of the gaskets and easily removed after testing.

7.2.7 Work door hinges checked by opening and closing the sash elements of the product ten times. If deviations in the operation of door devices are detected, they are adjusted and rechecked.

7.3 Methods of control during periodic testing

7.3.1 The reduced heat transfer resistance is determined according to GOST 26602.1.

7.3.2 Air and water permeability are determined according to GOST 26602.2.

7.3.3 Sound insulation is determined according to GOST 26602.3.

7.3.4 Indicators of failure-free operation, resistance to static, dynamic, and shock loads are determined according to normative documents and methods approved in the prescribed manner.

When testing resistance to dynamic loads, the load that occurs when a door leaf is suddenly opened (for example, during a draft) is simulated at the moment the door leaf comes into contact with the slope of the doorway.

The test for impact resistance of a soft inelastic body is carried out with a three-time impact, for example, with a punching bag with a bottom diameter of (300 ± 5) mm and a mass of (30 ± 0.5) kg, from a drop height ofto the central zone of the sample.

Note - Upon completion of the tests, the door units must remain operational, while the lock bolt and latch must freely fit into their counterparts.

Before and after testing the door blocks for failure-free operation, it is recommended to check the tightness of the sealing gaskets in accordance with.

When testing door blocks for resistance to static load acting perpendicular to the plane of the leaf in the free corner zone, to determine the strength class, it is recommended to use the graph of the dependence of the deflection of the free corner of the leaf on the applied load, given in the Appendix.

7.3.5 Methods for quality control of welded joints () are established in the manufacturer's technical documentation in accordance with GOST 5264.

8 Packaging, transportation and storage

8.1 Packaging of products must ensure their safety during storage, loading and unloading operations and transportation.

8.2 Devices or parts of devices that are not installed on the products must be packaged in plastic film in accordance with GOST 10354 or in other packaging material that ensures their safety, tightly bandaged and supplied complete with the products.

8.3 Opening panels of products must be closed with all locking devices before packaging and transportation.

8.4 Products are transported by all modes of transport in accordance with the rules for the carriage of goods in force for this type of transport.

8.5 When storing and transporting products, they must be protected from mechanical damage and exposure to precipitation.

8.6 When storing and transporting products, it is recommended to install gaskets made of elastic materials between products.

8.7 Products are stored vertically or horizontally on wooden supports, pallets or in special containers in covered areas.

8.8 The guaranteed shelf life of products is 1 year from the date of shipment of the products by the manufacturer.

9 Manufacturer's warranty

9.1 The manufacturer guarantees that products comply with the requirements of this standard, provided that the consumer complies with the rules of transportation, storage, installation, operation, as well as the scope of application established in the regulatory and design documentation.

9.2 By agreement with the consumer (customer), the manufacturer provides service, including emergency opening of doors in case of loss or breakage of keys, advice on the use and operation of door devices and locking mechanisms, and repair of products.

9.3 The warranty period for door blocks is established in the supply contract, but not less than three years from the date of shipment of the products by the manufacturer.

Appendix A

(required)

Terms and Definitions

For the purposes of this standard, the following terms and corresponding definitions apply.

door:An element of a wall structure intended for entry (exit) into interior spaces buildings (structures) or for passage from one room to another and consisting of a doorway, a door block, a system for sealing assembly seams and fasteners and cladding parts.

doorway:An opening in the wall intended for mounting a door block and installing a mounting seal.

door block:A structure consisting generally of a box (frame) rigidly fixed in doorway, with a canvas hung on hinges with locking devices, which, when the canvas is closed, provides protection of premises from climatic, noise (and other) influences, as well as unauthorized passage.

Door block may include a number additional elements: closer, opening angle limiter, peephole, etc.

box:An assembly unit of a door block, designed for hanging the leaf(s), fixedly attached to the slopes of the doorway.

canvas:An assembly unit of a door block connected to the frame by means of movable links (usually hinges).

inner sheet: A sheet of canvas located on the side of the protected or protected room or object.

profile:Profile part of a box or frame (frame) of a canvas.

porch:The junction (connection point) of the canvas to the frame profiles.

float:A protrusion of the profile of the canvas (box), bridging the gap in the rebate and intended, as a rule, to press gaskets.

door block right (left) opening: A door block with hinges located on the right (left) side when viewed from the door opening side.

Note - In a double-leaf door block, right or left opening is determined by the location of the leaf, which opens first (Figure).

A - right opening door block; b - left opening door block; V- right-hand opening door block with horizontal and vertical inserts

Figure A.1 - Identification of products according to the direction of opening of the canvas

horizontal (vertical) canvas insert: A non-opening door leaf installed above or next to the opening door leaf (Figure , V).

locking devices: Devices designed to secure door leaves in a closed position (locks, latches, etc.).

reinforcing profile: A profile installed inside the door leaves to ensure the necessary rigidity and strength of the structure.

hatch:Metal sheet installed on mechanical connections with inside cloth in the place where the lock is attached, providing access to the lock in case of need for its repair.

anti-removable passive bolts (pins): Reinforcing crossbars connecting the closed leaf to the frame, installed on the vertical profile of the leaf from the hinge side (or on the vertical profile of the frame from the hinge side) and providing additional resistance to burglary of the door block.

mounting lugs: Metal fastening plates, usually welded to the frame profiles, provide the ability to attach the door block to the wall opening.

Appendix B

(informative)

Examples of product assembly designs and door leaf design options

Figure B.1 - Options for finishing door leaves with milled MDF or wood boards and solid wood

Figure B.2 - Examples of door hinges

Figure B.3 - Example of a lock with a steel bar bolt, with a latch and a heat-treated plate protecting the rackin the area of ​​the lock, deadbolt

8000

Impact with a soft object, J, not less:

in the area of ​​the free corner of the canvas

in the area of ​​moving elements

in the deadbolt lock area

in the area of ​​the center of the canvas

Hit with a piercing object

According to current regulatory documentation

Impact of cutting tool

Same

The characteristics of door blocks given in the table are established in the working design documentation and (or) technical documentation of the manufacturer. Test methods - according to methods approved in accordance with the established procedure. Tests are carried out in testing laboratories accredited to conduct such tests.

Appendix D

(informative)

An example of determining the strength class of a door block


Designation of boundaries of strength classes;

Designation of strength class;

Graph lines of door block test results;

Designation of test results of door blocks with corresponding control loads

Figure D.1 - Graph of deflection ∆f, mm, free angle of the web from the applied load R, kN, when testing door blocks for resistance to static load acting perpendicular to the plane of the leaf in the free corner area

Appendix D

An example of filling out a door block passport

(name of manufacturer)

___________________________________________________________________

(address, telephone, fax of the manufacturer)

Passport(quality document)

external reinforced steel door block according to GOST 31173-2003

a) design - single-floor, right-hand design, with a threshold, opening inward;

b) overall dimensions - height 2300 mm, width 970 mm.

Symbol DSN PPVn 3-2-3 M2 U 2300-900-60 GOST 31173-2003

Certificate of conformity ___________________________

(certificate number)

Completeness

a) type of finishing of the canvas - combined (milled MDF board; vi or leather);

b) door hinges - two overhead bearing hinges;

c) locking devices - Suvaice lock and cylinder lock;

d) number of sealing gasket circuits - 2 circuits;

d) additional information. The product delivery set includes: door closer (closing regulator), door stop (opening limiter), operating instructions.

Main technical characteristics confirmed by tests

The reduced heat transfer resistance is 0.65 m 2 °C/W.

Air permeability at ∆P 0 = 100 Pa - 15 m 3 / (h m 2).

Sound insulation - 22 dB.

Reliability, opening cycles-closing - 500000.

Mechanical class - M2.

Warranty period - 3 years.

Batch number - 89.

The order number/item in the order is 17/9.

Quality Control Inspector __________Date of manufacture"____" ______________200___ g.

(signature)

Appendix E

General requirements for installation of products

E.1 Requirements for the installation of products are established in the design documentation for construction projects, taking into account the design options for junctions of products to walls adopted in the project, designed for specified climatic and other loads.

E.2 Installation of products must be carried out by specialized construction companies or specially trained teams of the manufacturer. The completion of installation work must be confirmed by an acceptance certificate, which includes the warranty obligations of the work manufacturer.

E.3 At the request of the consumer (customer), the manufacturer (supplier) of products must provide him with standard instructions for installing door units, approved by the head of the manufacturer and containing:

drawings (diagrams) of typical mounting junction units;

list of materials used (taking into account their compatibility and temperature conditions of use);

sequence of technological operations for installing door blocks.

E.4 When designing and executing junction units, the following conditions must be met:

the sealing of installation gaps between products and slopes of openings of wall structures must be tight, sealed along the entire perimeter of the door block, designed to withstand climatic loads outside and operating conditions indoors;

the design of the junction points of external products (including the location of the door block along the depth of the opening) should maximally prevent the formation of cold bridges (thermal bridges), leading to the formation of condensation on the internal surfaces of doorways;

the operational characteristics of the structures of the abutment units must meet the requirements established in the building codes.

A variant of the mounting assembly of the internal door block is shown in the figure.

1 - frame (frame) of the door block; 2 - polyurethane foam; 3 - outer seal; 4 - door block leaf; 5 - internal seal; 6 - decorative frame portal; 7 - platband; 8 - mounting anchor; 9 - mounting ear; 10 - wall

Figure E.1 - Option for mounting assembly of the internal door block

E.5 The number and location of mounting lugs, the type, diameter and length of fastening elements are established in the working design documentation, taking into account the material of the walls and the design of the doorway. It is recommended to use construction anchors with a diameter of at least 10 mm as fastening elements for installation of products. The distance between fasteners is at least 700 mm.

The use of sealants, adhesives, foam insulation materials, and construction nails for fastening products is not allowed.

E.6 Door blocks should be installed level and plumb. The deviation from the vertical and horizontal profiles of the boxes of mounted products should not exceed 1.5 mm per 1 m of length, but not more than 3 mm per product height. Moreover, if the opposite profiles are rejected in different sides(“twisting” of the box), their total deviation from the normal should not exceed 3 mm.

The door block is installed in the prepared doorway symmetrically relative to the central vertical of the opening. The deviation from symmetry should not exceed 3 mm towards the slope of the opening intended for fastening the box profile with hinges. Deviation from symmetry to the other side of the opening is not recommended.

E.7 To fill installation gaps (seams) of external products, use polyurethane foam, silicone sealants, pre-compressed PSUL sealing tapes (compression tapes), insulating polyurethane foam cords, foam insulation, mineral wool and other materials that have a hygienic certificate and provide the required performance characteristics of the seams.

E.8 When making assembly joints and installing external door blocks, it is recommended to take into account the requirements of GOST 30971.

Appendix G

(informative)

Information about the developers of the standard

This standard was developed by a working group of specialists consisting of:

Vlasova T.V., CS ODT (head);

Mogutov A.V., NIISF RAASN;

Voronkova L.V., Federal State Unitary Enterprise TsPKTB Gosstroy of Russia;

Shvedov D.N., CS ODT;

Savchenko I.F., CS ODT;

Savenkov A.V., ANOO Academy “Security and Law”;

Petrov E.V., Association “Derzhava”;

G. Engblom, Abloy Oy, Bjorkboda plant, Finland;

Gavrilov V.I., NPVF “Class” CJSC;

Naan G.G., LLC BIT "Soyuz";

Vlasov A.A., Metal Geometry LLC;

Teplyakov N.N., Voronin V.M., NPP Modul LLC;

Leibman A.A., Leibman G.A., Le Grand LLC;

Fatykhov Kh.T., Olenev V.T., Guardian Company;

Khitkov V.Yu., Malovichko V.V., Sonex LLC;

Savich B. S., Federal State Unitary Enterprise CNS;

Shvedov N.V., Gosstroy of Russia.

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