Secrets of garage doors. DIY garage doors: video. Lifting sectional and roll mechanisms

Buying a good-quality garage structure in our time is not a cheap pleasure. It is cheaper to make a garage door yourself, but certain knowledge and skills are required. It is also advisable to have the skill welding work. Therefore, how to make a garage door with your own hands is a question that needs to be thoroughly understood. But then it will be possible to begin to complete the task.

Near a private house

Most users choose them for their compact size.

Advantages: convenience, burglary protection, universal use. Disadvantages: high cost, folding structures are subject to damage.

Swing gates

The photo shows a swing version of the design.

On a suburban area

Sliding gates

Rollback option

Up and over gates

These are the most practical and convenient vertical structures. When opened, the sheet of metal rises up and lies horizontally in the form of a visor. The design of such a mechanism is simple. The canvas is attached to the frame and moves around an axis, changing its horizontal position to a vertical one. Folding gates convenient to use.

Lifting structure drawing

Advantages: resistance to corrosion and burglary, do not require additional space.

Comparison of characteristics

Based on the indicators in the table, we can say that the choice is only up to the buyer. It all depends on cost and reliability. For example, swing and sectional models are best placed in home garage, but they are not suitable for garage cooperatives, as they have a low degree of reliability.

Up-and-over garage doors are suitable for any building, but their main drawback is their high cost. Due to their low price, swing gates are suitable for a private garage. If necessary, they can be insulated, automated and reinforced with an additional sheet of metal. In addition, it is easy to weld garage doors at home.

Frame structure diagram

The frame is made of a metal corner, which is welded around the entire perimeter of the doorway. This is how the slope is finished inside and outside. The inner and outer corners are welded together with metal strips in several places. You should get a frame frame.

After the frame is ready, collapsible hinges are welded on the sides. The lower part must be connected with an outer corner, and the upper part with the frame frame. This design is also suitable for a garage made of

Most men are crazy about their car and are ready to spend a lot of time in the garage. But in order to build a permanent garage and decorate it the way you want, you need to invest a lot of money. Fortunately, you can master the intricacies of making some building elements yourself, such as garage doors.

All the nuances associated with their manufacture, installation and care will be discussed in our article.

Kinds

Exist the following options garage doors:

swing;
sliding;
lift-and-turn (folding);
lifting-sectional (folding);
recoil;
roller shutters (roller shutters or roller shutters).

Now we will consider in detail the design features of each type, their functioning patterns, advantages and disadvantages. We’ll also tell you what material to choose to make garage doors yourself (wood, galvanized iron or corrugated sheets), how to strengthen the doors and how to paint them.

Design Features

To make reliable and high-quality gates with your own hands, you need to take into account the basic nuances of the structure of each type.

Swing

Swinging garage doors are the most common option, known since ancient times for their reliability and convenience.

Design principle is extremely simple - swing gates consist of two leaves, based on metal carcass. They can be wooden, iron, made of corrugated board. Closes to the outside and internal locks and bolts. For additional comfort, you can cut a gate in one of the doors.

Main advantages: cost-effectiveness, ease of manufacture, high degree of safety. Disadvantages: they require free space in front of the garage for full opening.

Sliding

If you connect a drive to swing gates, they can be automated and turned into sliding gates.

Lift-and-swivel (folding)

Modern, neat and compact version, more suitable for insulated garages located on the territory of guarded cooperatives. The basis of the design is a door made of galvanized steel or aluminum, which rises up and is secured parallel to the floor using a hinged lever drive, special guides and a lock.

Main advantages: space saving, ease of operation. Disadvantages: high cost, low level of protection, complexity of manufacture.

Lifting-sectional (folding)

A very convenient type of gate that provides high tightness and does not take up much space. Schematic diagram is based on the refraction of a metal leaf, consisting of horizontal sections, during the process of opening and placing it under the ceiling.

The functioning of the mechanism is carried out due to hinges connecting the segments and rollers moving along guide bars. Folding gates have good sound insulation, since each section is reinforced with a seal.

Main advantages: versatility. Disadvantages: high price, low burglary resistance.

Recoil

A relatively inexpensive, effective and easy-to-use option. The design works on the principle of a wardrobe and consists of one metal door, moving along the garage wall using a system of guides and rollers. Sliding gates can be installed both outside and inside the garage.

Main advantages: low cost, strength, durability. Disadvantages: the garage requires a wide facade.

Roller (roller shutter)

A rare type of lightweight gate. Roller shutters are best used in guarded cooperatives. Their mechanism of action resembles roller shutters and consists of aluminum plates that are assembled into a special block fixed at the top.

Main advantages: space saving, ease of operation. Disadvantages: fragility and unreliability.

Having studied the design features various types, we can conclude that the easiest way to manufacture and install swing garage doors. Their production does not require complex drawings, professional skills or the use of specialized tools.

Read below on how to do it yourself correctly.

Manufacturing

Smooth installation and easy operation of the gate directly depend on strict adherence to manufacturing technology. We present to your attention a universal step by step guide on production swing gates for the garage.

Purchase of necessary materials and tools

For work we will need:

roulette;
square;
level (both construction and hydraulic can be used);
Bulgarian;
welding machine.

During the work the following will be used:

corners for assembling the mounting frame (it is better to give preference to corners made of steel 65x65 or 40x40 mm);
cladding for sashes (most often wood, corrugated sheets or solid metal sheets are used);
a set of external and internal locks (latches or deadbolts at your discretion);
profile (for example, size 60x30 mm);
hinged iron hinges for fastening doors.

Measuring the opening and creating a drawing

To make reliable and neat gates without cracks and all kinds of irregularities, you need to carefully measure the opening and then transfer the obtained data to the drawing.

Algorithm for measuring the garage opening:

We measure the width. As a rule, this figure varies from 3 to 5 meters, depending on the dimensions vehicle. Ideally, the distance from the machine to the frame frame should not be less than 30 cm on both sides.
We measure the height. This size is also taken taking into account the parameters of the car.

We transfer the obtained figures onto paper and indicate the materials. The drawing can be arbitrary, the main thing is its accuracy.

Mounting frame

Swing gates consist of 3 basic elements: frame frame (sheathing), doors (leaves) and hinges.

The first step is to prepare the parts and weld the sheathing, following the technological order:

We take the prepared corner and cut it into several equal parts. The first half should be proportional to the width of the garage door, the second half should correspond to their height.
We lay out the resulting segments on a flat surface at right angles, carefully checking the degrees with a tape measure.
Now we need to weld the sheathing from the finished parts.

Frame frame

Work at this stage should be carried out with special attention, because the tightness of the gate and the ease of its operation depend on it.

The manufacture of a door frame includes the following points:

We take the edge of the profile pipe and divide it into 4 pieces with a length that differs from the height of the sheathing by 20 mm, and another 4, the size of which is calculated using the formula: sheathing width/2 - 35 mm. All these calculations are made in order to ensure the ease of entry of future doors into the opening.
We lay out the parts on a smooth, straight surface at 90-degree angles, checking them with a square.
We weld the sections together and get a finished frame.

Sheathing

Sheathing is also one of the most important stages of work, since the appearance and functionality of the structure depends on the literacy and precision of its implementation. How to trim doors correctly?

We present to your attention a detailed guide:

We take pre-purchased material. For example, a solid sheet of iron.
Cut it to size. Moreover, the lining of the left sash should overlap the right sash by 2 cm.
We weld the canvases to the frame, first in the center and along the edges to fix them, and then along the entire perimeter.

Installation of hinges

Before starting work, we purchased hanging iron hinges to secure the doors. Now is the time to install them.

This is done very easily:

First you need to weld the lower hinge element to the frame frame, and the upper one to outside doors
We strengthen the connection by applying a bent metal strip to the top of the loop and weld the reinforcing liner to the inside.

Constipations and stopper

Choice and correct installation a secure lock guarantees the safety of your car. Therefore, we must approach this stage with all responsibility.

From the outside, garages are usually closed using a mortise or padlock, and from the inside - using a pin stopper.

Install mortise lock not difficult, but We’ll look at how to install the stopper in more detail.:

First, we drive a piece of pipe into the ground - the movable part of the stopper will fit into it.
We use a reinforcing pin as a moving part. It must be threaded through the hinge of the gate leaf.
In order for the structure to function successfully, it is necessary to constantly monitor the cleanliness of the pipe.

Painting

Before the final installation of garage doors, the doors need to be painted in order to protect the metal from corrosion and improve the overall aesthetic qualities. After preliminary priming, frost-resistant metal paint or enamel is applied to the doors in 2-3 layers.

Insulation

At the end of the gate manufacturing process, it is necessary to perform internal insulation, otherwise at least 50 percent of the heat will escape from the room. And, you must agree, warm garages much more comfortable. Foam plastic, expanded polystyrene or glass wool are usually used for insulation. Thermal insulation material It is attached to the inside of the doors and closed on top with clapboard or wooden planks.

So, we examined in detail the main stages of self-manufacturing swing garage doors. All that remains is to figure out the issues of their installation: how to raise the frame, hang the doors, secure the structure and install a drive for its automation.

Installation

Once you have completed the manufacture of all elements of the gate structure, you can begin installing them.

The installation algorithm is also quite simple:

First you need to install the frame frames. They are attached to the slopes of the garage opening using long metal pins (15-20 cm).
We cut off the excess pins protruding from the outside, sand them and mask them with paint so that in the future they do not interfere with closing the doors.
Now you need to connect the inner and outer sheathings using iron jumper plates.
All that remains is to hang the sashes on the hinges and evaluate the finished work.

For greater ease of use, swing gates can be equipped with a special drive powered by electricity - this will make them automatic. The operation scheme of such a device is based on the use of profile guides driven by an electric motor.

Folding and rising roller gates can also be installed independently if there are ready-made opening and closing mechanisms (leaves, sliding parts, slats, rollers and clamps), which are sold in construction stores. All you need to do is fabricate the frame and assemble the structure according to the included instructions, and seal it.

For installation sliding gates You don't even need a frame. All you need to do is make it out of corrugated sheets and seal the large sash. If desired, you can cut a gate in it. Installation comes down to the arrangement of the fittings according to the instructions.

To make everything work out as best as possible, let’s take into account the opinions of professionals:

You shouldn’t limit yourself to reading a couple of articles with guidance on self-production garage doors. Now on the Internet there are a lot of detailed video tutorials and reviews on this topic.
When choosing materials for work, give preference to lighter and more modern ones. Then further operation of the finished structure will not be difficult and will not require effort.

In conditions small space in front of the garage they will come to the rescue overhead gates. Their design involves lifting the sash to the ceiling. This is much more convenient than conventional swing options. Of course, there are a lot of similar designs from various manufacturers in stores. But you can make lifting ones. It will cost much less than purchasing a ready-made structure. And installing an automatic drive will allow you to control the gate remotely.

Features of overhead gates

Before you start making gates with lifting mechanism It’s worth finding out how they differ from other types, what advantages and disadvantages they have. This will help ensure that this type of device is the one you need.

Quite often these days you can find overhead garage doors. It's easy to make them with your own hands. The main thing to start with is to decide on the design of the gate. In any case, the overhead gates perform their functions. In addition, overhead gates have a number of advantages over other types. They can be used in any room, regardless of size.

Types of gates

Lifting gates are divided into two types:

Lifting sectional. The door leaf consists of several parts that are connected to each other by a rigid structure. As they rise, they bend and gather. When lowering assembled sections straightened and leveled to the original (flat) position.

Rotary. Unlike the previous type, in in this case The main door leaf is not subject to deformation. The principle of their operation is that the sash rises along a curved path. In this case, the upper part goes slightly deeper inward. The remaining part of the sash rises from the outside.

Installation of garage doors with a lifting mechanism in two cases is almost the same. And you can do it yourself.

Advantages of overhead gates and their disadvantages

Homemade overhead garage doors have a number of undeniable advantages that set them apart from other types of devices. The main advantages are:

Space saving. To raise the sash, a space under the ceiling is used, which, as a rule, is never used. Due to this, there is no need to waste useful meters on the ground next to the garage.

The doors are a single piece. And this is reliable protection from the entry of strangers.

It is possible to insulate the doors. Most often, polystyrene foam is used for this.

It is possible to install a mechanism for automatic lifting.

Suitable for installing not only single, but also double garages.

The external finish can be any, due to which the gate will harmoniously fit into the decoration of the garage and the design of the entire site.

The disadvantages of overhead gates stem from their design. There are not many of them, but there is no need to write them off. The disadvantages include:

A solid sash leaf cannot be partial repair. If damaged, it must be completely replaced.

Gate installation is only possible in rectangular openings.

Installation requires certain knowledge.

The gate rises upward, thereby reducing the height of the opening.

Insulation must be taken into account in advance. The fact is that the lifting gate mechanism is designed for a load of a certain size. An additional layer of insulation will increase the load on the mechanism.

The design of the gate and the principle of its operation

The main structural elements that bear the load are the frame, guides and a mechanism for moving the blade. The gate opens automatically (using remote control) or manual mode.

Levers are attached to the bottom of the sash. At the upper ends there are two more guides along which the rollers move. With the help of these elements, the sash is lifted. To do this, you just need to pull the handle, which is located at the bottom of the canvas. There are no difficulties with this, since springs in an extended state come to the rescue. The sash lifting diagram can be seen in the picture above.

Lifting mechanisms

The lifting mechanism can be of two types:

Lever-spring. This is the most popular mechanism among garage owners. It is distinguished by its simplicity of design and reliability. Manufacturing metal gates with a similar mechanism requires precise adjustment of the springs, precise installation guides (along which the rollers will move later).

If the sash is heavy, preference is given to a mechanism with a counterweight. In this case, a winch is used. A counterweight is attached to one side, which is connected to the other edge of the sash using a cable.

The choice of a suitable mechanism is made taking into account the specific situation.

Preparatory work

Before making and installing overhead garage doors with your own hands, you need to carry out preparatory work.

The surface of the walls and ceiling must be flat so that the guides can be installed without tilting. Any dust that gets on the rollers or guides can disrupt the operation of the entire mechanism. Therefore, all construction and Finishing work the inside of the garage must be completed. This doesn't apply to gender. This is due to the fact that the frame extends inside by at least 2 centimeters. Therefore, it will be necessary to complete the construction of the floor after the installation of the garage door has been completed.

The opening must be ready for installation of the gate frame. Basic calculations are made using it. Therefore, you need to know its dimensions. The dimensions required for the construction of the gate are described in the drawing of a lifting garage door in the picture below.

Required materials and tools

Depending on the size and chosen gate design, the number necessary materials may change. But at the very simple solution For the manufacture of metal gates you will need:

Wooden blocks 120x80 mm for the box;

Wooden bars 100x100 mm for the ceiling;

Metal pins to secure the structure;

Metal corners 35x35x4 mm for making a frame;

Metal corners 40x40x4 mm for rails;

Channel 80x45 mm;

Spring with an internal diameter of 30 mm;

Metal rod with a diameter of 8 mm;

Cloth for the sash.

This is a set of necessary materials for making gates with manual mode rise. If desired, you can purchase a drive to automate this process. The list of required materials may be changed or supplemented. It is difficult to describe everything in detail, down to the screw or screw. After all, every even minor change in the design of the gate will entail a change in this list.

In order to assemble and install overhead garage doors with your own hands, you will need an angle grinder, a drill with drills for metal and wood, and a welding machine. You will also need other tools that every owner has: a hammer, a tape measure, a screwdriver, spanners, level, pencil.

Construction stages

Gates from corrugated pipe are manufactured in accordance with the following steps:

Preparation and assembly of the frame;

Installation of rollers;

Making the sash;

Fastening additional elements.

These steps explain how to make your own overhead gate. Next, we will consider each stage in detail.

Frame making

The basis on which the gate will be attached is the frame. It is on it that most of the load of the entire structure will lie. The work begins with its manufacture.

The list of required materials includes wooden blocks. This is the simplest and economical option. They can be replaced metal structure, which would be a more reliable option. But everyone makes their own choice. This has virtually no effect on the installation process.

A box is assembled from the bars. To connect them use metal corners or plates. Bottom bar must be recessed into the floor by at least 2 cm. This must be taken into account during the assembly process. When the box is twisted (in the case of metal, welded), it is checked. It is placed in the opening and the position is checked vertically and horizontally. If the frame is positioned correctly, it is secured with anchors (metal pins) with a length of 30 cm. They are taken at the rate of 1 pin per 1 linear meter.

After this, horizontal guides are installed, which are located under the ceiling.

Installation of rollers

Once the frame is installed, you can begin attaching the caster brackets. To prevent the gate from clinging, the upper brackets are attached a little deeper than the lower ones. This can be clearly seen in the picture below. Bolts are used to secure the rails. At this stage it is very important to accurately measure the level.

Clamps are installed at the edges of the rails. They will hold the rollers, thereby keeping the blade in the open (closed) position.

Preparing the sashes

The shield itself, which will serve as a gate leaf, can be made of various materials. But, since it will provide reliable protection for the garage and will be exposed to external climatic influences, it is better to choose more resistant materials. These may be the following options:

Frame made of wooden blocks, upholstered on the outside with metal sheets;

Use a solid metal sheet;

Frame from metal profiles sheathed with metal.

The finishing (outer) layer can be anything, even plastic. To protect against frost, the shield can be covered with a layer of insulation.

To prevent the gate from the corrugated pipe from opening completely each time, you can make a gate in the shield. It will be possible to enter (exit) through it without using the entire structure. Some garage owners also include a window in the sash. If necessary, it is easy to install.

When the shield is ready, it is installed on the guides and the functionality of the mechanism is checked.

Additional items

Gate installation is completed with the installation of additional elements. These include handles, locks, and latches for securing the gate.

Handles are necessary to make opening (closing) the gate more convenient. If they are present, there is no need to cling to the edge of the sash. It is more convenient if the handles are located at the bottom of the shield. And both outside and inside.

If the gate is equipped with a wicket, then you can make a latch inside. This will allow you to protect your property. This technique will allow you to open the door only from the inside. The same solution can be used if the garage is attached to the house and a door connects them.

If the garage is separate and there is no gate, it is necessary to provide locks. If it is not possible to buy special ones, then you can hang regular ones. This is done using arms that are attached to the canvas and the outside of the vertical frame.

The production of metal gates with a lifting mechanism is being completed external finishing designs. They are being processed protective equipment, paint, attach finishing materials.

Automation system

An automatic drive can be installed on overhead garage doors. This will increase prices for the entire structure. But the level of comfort will also increase significantly. There will be no need to open (close) the gate manually. Everything can be done using remote control. At the same time, it is important to choose the type of drive that suits your overhead garage door. Their prices are in the range of 300-800 euros.

Installing the drive won't be much of a problem. The instructions indicate the cutting of the contacts, which will need to be followed. It is difficult to give an example, since each manufacturer has its own connection standards.

By connecting the automatic opening system, lifting gates manufactured and installed on your own will not differ from the factory ones. This will make it possible to control it remotely using a remote control.

So, by following a few simple steps, you can get overhead garage doors. In addition to significant savings Money, this will also entail a lot of other benefits. This design saves space. No gate required free space in front of the garage as in the case of swing option. They take up space under the ceiling that is not used in other situations. Independent choice materials for the manufacture of the structure will allow you to do everything in accordance with your views and requirements. Device addition automatic drive will increase the level of convenience when using the gate.

It is, of course, better to entrust the construction of a garage to professionals, but if the car owner “has his hands in the right place,” then he can do some types of work himself. The cost of the constructed facility will be much lower.

One of the most expensive steps in building a garage is the manufacture of garage doors. Let's look at this process in more detail.

On modern market There are several types of garage doors. Let's look at the features of each of them.

SWING GATES – a budget option, require space in front of the garage and cleaning of the entrance area.
SLIDING GATES - average price, simple mechanism, requires wide garage walls.
UP-UP GATES – high price, easy to use, but require space in front of the garage.
LIFTING SECTIONAL GATES - high price, convenience, reliable design, require little space for the mechanism in the garage.

The swing gates from the listed options are simpler in design, and it is these that the car owner decides to make on his own.

Gate size

The dimensions of garage doors depend not only on the size of the garage, but also on the size of the owner’s vehicle. On any side, the distance between the car and the gate frame must be at least 30 cm.

Materials and tools

To work you will need:

Channel (20 cm) or metal corner (10x10 cm) - for making a frame (box).
Metal profile (6x4 cm) or metal corner (5x5 cm) - for constructing a frame (gate leaves).
Sheet iron (0.1-0.3 cm) - for placing it on the supporting frame.
Canopies (hinges), pieces of reinforcement, constipations.
Welding machine.
Grinder (angle grinder).
Measuring tools (level, ruler, tape measure).
Standard locksmith tools.

Making a box

When making a box for swing gates for a garage, two options for its construction are used. You can build the box as a single box structure with load-bearing frame, and then install this structure in the opening. In this case, a channel or corner is taken with increased strength.

In the second case, the corners for the gate frame are mounted at the end of the opening from the outside and inside during the construction of the garage. In this case, less powerful corners can be used.

Let's consider the first option:

Using a grinder, we cut the parts to the required length based on the measurements taken.
On a horizontal plane, the workpieces are placed in a rectangle. To accurately fix right angles, use a level or a rectangle. The identity of the diagonals is also compared.
Use a welding machine to weld the joints between the workpieces, and for greater reliability you can temporarily fix them internal corners jumpers, which are subsequently removed.

Manufacturing of supporting frame

Similar to the box manufacturing technology, a sheathing is constructed - a frame, to which it will then be welded sheet iron. Two identical leaves are made from a metal profile (6x4 cm) or a corner (5x5 cm), which are placed inside the manufactured gate frame. The gap between the left frame and the right frame is maintained at least 2 cm, and between the box and the frame at least 1 cm.

Covering the frame with sheet iron

Cut the sheet metal according to the dimensions of the frame, taking into account that the right blade should overlap the left one by 1-2 cm.
Place the sheets on the frame and grab them spot welding. After fitting, making sure that the gate leaves are made correctly, make the final welding.
For greater strength, additional reinforcement from a profile or corner is welded in the center of the gate leaves.

Installation of sashes using awnings

At the final stage of manufacturing, canopies are installed on garage doors in the following sequence:

Canopies are laid at a distance of 20-25 cm from the upper and lower ends of the box.
Upper parts of canopies welding machine are welded to the doors, and the lower parts are welded to the frame.
To enhance the strength of the connection of the canopies with the structure, additional strips of metal 0.5-0.7 cm thick are welded to the upper and lower parts of the canopies. The canopy part with a strip of metal is carefully welded around the perimeter, respectively, either to the gate frame or to the leaf frame.

So, the garage doors are made. We check the operation of the valves - they should open and close freely. After this, install the gate in the garage opening.

Garage is a building that is given Special attention, especially in terms of burglary resistance. And an element such as a gate should have double strength and reliability, and of course, attractive appearance. Traditionally, garage doors are swing design of two doors, hung on a frame. Making them yourself is not a problem if you have the skills to work with simple plumbing tools and a welding machine. This is what we will discuss in the article: about the options for swing gates, about the manufacturing technology and the nuances of the installation process.

Types of garage doors

In addition to the fact that swing garage doors are traditional and very reliable, they have other advantages.

The cost of construction is cheaper than all other models.
The swing modification can be insulated using various thermal insulation materials.
Can be installed in limited space.
They can open outside or inside the garage, depending on the owner’s requirements.
Possibility of installing an electric motor for automatic opening.

The only big drawback is that free space is required to open the doors of the structure. This is sometimes problematic in winter, when snow piles up in drifts in front of the garage. Therefore, you have to swing a shovel.

The disadvantage of swing gates is that you have to clear the area of snow from the area in front of them

In addition to swing gates, other types are installed in garages.

Folding

This is a sectional type of gate, the elements of which are installed vertically and connected to each other using a hinge method. The outer sections are attached, like the swing sections, to the frame with hinges. Additional fastening - along the upper or lower guide. Sections are made from different materials, more often from aluminum alloys or wood.

Design advantages:

unusual appearance,
ease of opening and closing,
do not take up much space when open,
sections can be individually changed, repaired,
low price.

Cons: rapid wear and low protective functions.

Folding gates

Lift-and-swivel

Purely structurally, it is a solid shield that covers the entire entrance opening. To open, the gate is raised and rotated 90° so that it is at the top in the horizontal plane. For this, a system of levers, a gearbox and an electric motor are used.

Pros of the model:

high reliability,
V open form the gates do not take up any space,
amenable to insulation,
amenable to automation.

required high accuracy installations,
the gate remains in the opening, reducing its height by 20-30 cm,
It is not recommended to use them intensively.

Up and over gates

Lifting sectional

This is a structure of several sections located horizontally and interconnected by special hinges. Using a lifting mechanism located on the ceiling, the gate is lifted along guide profiles and positioned horizontally along the ceiling. Sections are mainly made of sandwich panels.

Pros of the model:

versatility in terms of opening sizes,
saving space when opening,
good resistance to deformation and mechanical loads,
full automation,
presentable appearance,
high heat and sound insulation qualities,
long-term operation.

high price,
constant maintenance is required: lubrication of hinges and guides, checking electrical and automation systems,
low burglary resistance.

Up-and-over sectional doors

Rolled

These garage doors got their name from the way they open. Purely structurally, these are several strips (lamellas) assembled into one sheet, which is rolled into a roll. Therefore, in addition to the door leaf, the gate includes two guides that hold the structure in the opening, a shaft on which the slats are wound, and an electric drive.

Advantages:

compactness,
acceptable price,
ease of installation,
long term service,
presentable appearance,
possibility of automation.

almost zero burglary resistance,
it is not possible to carry out insulation, because there are always gaps between the lamellas,
do not work well at low temperatures.

Rolling gates

Recoil

In this design, there is one leaf, which is supported on a guide profile located on top and rests against the rail from below. The device is opened by rolling it to the side along the wall.

The advantages include:

functionality does not depend on snowdrifts,
does not take up space when opened,
high burglary resistance,
possibility of automation.

rapid wear of the rollers,
The width of the wall along which the gate is moved must be greater than the width of the leaf.

Sliding gates

Do-it-yourself swing garage door manufacturing technology

So, swing gates for a garage are two doors (usually equal in width), which are hung on a U-shaped frame using hinges. Therefore, when the task is set to produce gates of this type, several issues are resolved:

manufacturing of sashes,
making a box (frame),
installation of the latter,
installation of sashes on the frame.

Before you start making swing gates, you need to decide on their dimensions.

Sizes of garage swing doors

There are no strict size requirements. The main thing is that the car can freely enter the garage without hitting the gate. And this allows you to make any opening, the width and height of which is 30 cm larger than the dimensions of the car on each side. But this is inconvenient, especially for novice drivers.

height for passenger cars– 2.0-2.2 m, for minibuses – 2.5 m;
optimal width is 2.5-3 m, maximum – 5 m.

Standard sizes of swing gates

Preparing to make gates

Required tools:

welding machine and electrodes;
grinder with cutting and grinding disc;
tape measure, ruler and marker (chalk);
level and corner.

Required materials. Outer side gate is leaf steel sheet 3-4 mm thick or corrugated sheeting with a thickness of at least 1.2 mm. If the first material is used in the design, then the entire connection process is carried out by electric welding. If the latter, then the corrugated sheeting can be fastened to the frame using metal screws.

As a material for assembling the frame, you can use either a 63x63 mm corner or a 40x40 mm profiled pipe with a thickness of 2-3 mm. The second option is cheaper and easier to use.

Drawing of swing gates for a garage made from a profile pipe

And the last element is the hinges, which are made from a steel bar with a minimum diameter of 25 mm. There must be at least four hinges, two for each sash.

Now, as for the U-shaped box. It consists of two racks and a crossbar (crossbar). The first ones can be made from a 63x63 angle or pipe round section with a diameter of 80-100 mm, or a profiled pipe with a cross-section of at least 80x60 mm. The crossbar is made of the same materials. If construction is planned two-story garage, then it is better to use channel No. 12 as a crossbar.

Gate assembly drawing

Manufacturing of frames for sashes

The first stage is cutting eight pieces of material prepared for assembling the frames. Four of them should be equal to the height of the gate minus 1-2 cm, four to the width of the leaves, that is, half the width of the gate structure minus 2-3 cm. For example, if the total width of the gate is 3 m, then it is necessary to cut four elements 1 at a time. 48 m.

Aligning the frame on blocks in a horizontal plane

An important point is that the frames must be assembled on a horizontal plane. It is not necessary that it be a flat area; any type of stand will do, the upper ends of which are aligned in the same horizontal plane. You can use bricks or blocks for this. They are installed in the corners of a rectangle, the length of which is equal to the height of the leaf, the width is equal to the width of the gate section. Appropriately cut sections are laid on them, and then a level is checked to see if they lie horizontally. Deviations are leveled out by placing blocks of thin planks, stones or sheet metal under them.

The laid sections are fixed to each other by spot welding with precise alignment of adjacent elements to each other at 90°. A construction corner is used for this. This important point, defining exact dimensions future gate structure that will fit exactly into the frame without distortions or large gaps.

Scheme of stiffeners

Two frames have been formed, now it is necessary to increase the rigidity of the structure by installing additional elements: horizontal or vertical. If the gate is large, then both are used. Sometimes they are supplemented with oblique elements. The material used is a corner or a smaller profile pipe. For example, if the frames were assembled from a 40x40 mm pipe, then 40x20 mm can be used for reinforcement. Additional elements are evenly distributed relative to each other.

After assembling the frames, it is necessary to weld the joints on both sides and sand them to remove scale and metal stains.

The rigidity of the frame structure is determined additional elements, installed vertically and horizontally

Connection of frame and steel sheet

A rectangular section must be cut from a sheet of iron for each sash. There are certain requirements for their sizes:

the length of the segments should be 3-4 cm greater than the height of the gate opening;
One of the rectangles should be 2 cm smaller in width than the width of the frame, and the second one should be larger by the same size.

For example, if the width of the doors is 1.5 m, the height is 2.5 m, then one sheet will be 1.52x2.54 mm in size, the other 1.48x2.54 mm.

Now, in height, two sheets are placed on the frames so that their edges protrude beyond frame structure 2 cm on each side. The protrusions of the sheets will close the gap between the sashes and the frame. As for the width, on the hinge side the sheets are laid flush with profile pipe. In one sash, the sheet will protrude from the opposite side by 2 cm, in the other, on the contrary, its edge will not reach the edge of the frame. This is done so that when the gate is closed, the protruding sheet closes the gap between the leaves.

Attention! The sheets are welded to the frame pointwise from the edge to the center. After that, welding is carried out in small sections within 3-4 cm in increments of 10-15 cm.

The sheet is fastened to the frame using short seams

Assembling the swing gate frame

The dimensions of the box are determined by the dimensions of the opening. At the same time, to the length support posts half a meter is added, with which the structure will be recessed into the prepared pits, followed by concreting.

The box is assembled using the same technology as the sash frames, with installation on bricks or blocks. Box sizes according to inner contour the width is slightly larger than the total width of the sashes. The difference is 2-3 cm. In height, the difference can be significant - up to 5-6 cm. Although optimal is 3-4 cm.

Box for swing gates

Installation of hinges

To do this, the sashes are laid on a U-shaped frame with an exact location in the plane, forming gaps between all elements. The assembled hinges are placed at their required location and welded: their lower parts to the frame posts, their upper parts to the frame of the sashes.

To strengthen the fasteners, you can additionally weld metal strips or reinforcement to the hinges.

Correct and high-quality loop welding

Installation of swing gates

Ideally, the gate frame should be installed during the construction of the garage, when half of the walls are already raised from bricks or blocks. But regardless of this, installation is carried out using the same technology.

Holes are dug for the racks with a depth of 0.5 m.
One or two crossbars made of reinforcement or a corner 10-20 cm long are welded to the lower edges of the racks, the purpose of which is to serve as holding elements in the concrete.

Preparing the stand before concreting the pit

The supports are welded at the bottom metal plates in the form of a penny to rest on the ground.
The half-meter ends of the racks are processed waterproofing composition, for example, with hot bitumen or covered with roofing felt.
The box is installed in the pits with precise alignment in the opening, for which a building level is used.
The racks are welded to the embedded parts, which are installed during the wall laying process. Reinforcement with a diameter of 12-16 mm and a length of 50 cm is often used as mortgages. The laying step is every 6-8 rows.
Concrete is mixed at the rate of cement-sand-crushed stone in the ratio 1:2:2, if the cement grade is M400.
Pouring concrete into pits with a tamper. This is done not only to compact concrete mortar, but also in order to squeeze out the air that got there during the kneading process. Air pores reduce the strength of concrete.
You can hang the sashes on the frame after the concrete has set and dried.

How to make a gate with a wicket?

The process of assembling swing gates with a door is exactly the same. Simply, four elements are inserted into one of the leaves to form an opening for the door. Vertical ones are installed at full height, horizontal ones between them in the form of crossbars. The doorway structure is assembled at the stage of manufacturing the frame for the sash.

Door location in gates with standard dimensions

The door itself is manufactured in exactly the same way as the gate sections, with frame assembly and installation metal sheet. The complexity of the manufacturing process of the leaf itself, in which the door is installed, lies in the fact that the doorway remains uncovered by a sheet of metal, and the remaining planes must be closed with it. All of them will not be equal to each other, so each section must be accurately measured, transferred the dimensions to the sheet and cut them out. After which, each cut piece is transferred to the frame with spot welding around the perimeter. In this case, the laid sections of sheets must be joined on additional profiles that create rigidity of the frame structure.

Drawing of a swing garage door with a wicket

The size of the gate is selected taking into account the convenient passage through it, as well as the dimensions of the gate leaf. For example, if the leaf width is 1.5 m, then the width of the gate should not exceed 1 m. As for the height, the height of the gate and the location of the door itself relative to the lower elements of the gate frame are also taken into account. Wherein maximum height location - 40 cm. The height of the door itself is within 1.8-2.1 m.

Welded wicket for garage doors

Options for ready-made swing gates

Video - how to make a garage door with your own hands

Conclusion

Despite the apparent simplicity of the assembly process, it should be noted that the manufacture of swing garage doors requires attention from the manufacturer and the ability to accurately carry out all measurements and calculations. At the same time, one must not let go of measuring instruments. A slight deviation in shape or size may result in the doors simply not fitting into the frame. You will have to make adjustments in place, which will affect the evenness of the elements.

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