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| Instructions for the position " Cold forming equipment adjuster, 3rd category", presented on the website, meets the requirements of the document - "DIRECTORY OF Qualification Characteristics of Workers' Professions. Issue 42. Metal processing. Part 1. Managers, professionals, specialists, technical employees. Part 2. Workers. Book 1. “Metal casting”, “Metal welding”. Book 2. "Drawing, squeezing, cold stamping of metal. Production of heating boilers, metal tanks and similar products", "Forging, high and low temperature processing of metal." Book 3. "Turning, drilling, milling and other types of processing of metals and materials", "Coating of metals with metals. Painting." Book 4. “Coating of metals with non-metals: enameling and other types of coating”, “Mechanism and assembly work in machine production”, which was approved by order of the Ministry of Industrial Policy of Ukraine on March 22, 2007 N 120. Agreed by the Ministry of Labor and social policy Ukraine. Introduced in April 2007 The document status is "valid". |
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Preface to the job description
0.1. The document comes into force from the moment of approval.
0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.3. The document has been approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.4. Periodic check of this document carried out at intervals not exceeding 3 years.
1. General Provisions
1.1. The position “Cold forming equipment operator, 3rd category” belongs to the “Workers” category.
1.2. Qualification requirements- complete general secondary education and vocational education or complete general secondary education and vocational training in production, without work experience requirements.
1.3. Knows and applies in practice:
- structure and rules for setting up the equipment that serves, the dies and devices that it uses;
- techniques for setting up presses and automatic machines and methods for installing stamps;
- technical requirements for products that are manufactured;
- purpose and conditions of use of control and measuring instruments, special and universal devices;
- rules for the use of cooling and lubricants;
- tolerances and fits, qualities and roughness parameters (classes of accuracy and purity of processing).
1.4. A 3rd category cold forming equipment operator is appointed to the position and dismissed from the position by order of the organization (enterprise/institution).
1.5. The 3rd category cold forming equipment operator reports directly to _ _ _ _ _ _ _ _ _ _ .
1.6. A 3rd category cold forming equipment adjuster supervises the work of _ _ _ _ _ _ _ _ _ _ .
1.7. A 3rd category cold forming equipment adjuster during his absence is replaced by a person appointed to in the prescribed manner, which acquires the corresponding rights and is responsible for the proper fulfillment of the duties assigned to it.
2. Characteristics of work, tasks and job responsibilities
2.1. Configures eccentric, friction and crank presses with a force of up to 1 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of over 1 to 3 MN for cold stamping of simple and medium complexity parts and products.
2.2. Sets up single-impact cold hangers, nut presses, nail and universal machines, Ultrasonic machines and presses, automatic machines for the placement of rivets, screws, screws of worthy products.
2.3. Setting up cutting machines, press shears, hydraulic pumps and other shears.
2.4. Assembles, disassembles, installs and adjusts simple cutting and piercing dies and tests after debugging.
2.5. Regulates the speed of conveyors of coating machines.
2.6. Determines the suitability of dies for work.
2.7. Instructs stampers in the area he serves.
2.8. Participates in current repairs equipment.
2.9. Knows, understands and applies current regulations relating to his activities.
2.10. Knows and complies with the requirements of regulations on labor protection and environment, complies with the standards, methods and techniques of safe work performance.
3. Rights
3.1. A 3rd grade cold forming equipment operator has the right to take action to prevent and eliminate cases of any violations or inconsistencies.
3.2. A 3rd category cold forming equipment adjuster has the right to receive all social guarantees provided for by law.
3.3. An adjuster of cold forming equipment of the 3rd category has the right to demand assistance in the performance of his job responsibilities and exercise of rights.
3.4. An adjuster of cold forming equipment of the 3rd category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision necessary equipment and inventory.
3.5. An adjuster of cold forming equipment of the 3rd category has the right to get acquainted with draft documents relating to his activities.
3.6. A 3rd category cold forming equipment operator has the right to request and receive documents, materials and information necessary to fulfill his job duties and management orders.
3.7. A 3rd category cold forming equipment operator has the right to improve his professional qualifications.
3.8. A 3rd category cold forming equipment adjuster has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.
3.9. A 3rd category cold forming equipment adjuster has the right to familiarize himself with documents defining the rights and responsibilities of the position held, and criteria for assessing the quality of performance of job duties.
4. Responsibility
4.1. The 3rd category cold forming equipment adjuster is responsible for failure to fulfill or untimely fulfillment of the requirements of this job description obligations and (or) non-use of granted rights.
4.2. The 3rd category cold forming equipment adjuster is responsible for non-compliance with internal labor regulations, labor protection, safety regulations, industrial sanitation and fire protection.
4.3. A 3rd category cold forming equipment adjuster is responsible for disclosing information about an organization (enterprise/institution) that is a trade secret.
4.4. The 3rd category cold forming equipment adjuster is responsible for failure to fulfill or improper fulfillment of internal requirements regulatory documents organization (enterprise/institution) and legal orders of management.
4.5. The 3rd category cold forming equipment operator is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.
4.6. The 3rd category cold forming equipment operator is responsible for causing material damage organization (enterprise/institution) within the limits established by current administrative, criminal and civil legislation.
4.7. The 3rd category cold forming equipment operator is responsible for the unlawful use of the granted official powers, as well as their use for personal purposes.
Each of the enterprises that deals with metalworking has in its own arsenal cold forming machines. Such machines are serviced by a cold forming equipment adjuster. The stamping process involves the production and shaping of blanks for subsequent processing and production of parts.
Modern stamping machines have very complex design. Such installations ensure the production of blanks high precision, by applying pressure to the plane of the metal. Since machines are very widely used in enterprises for the manufacture of certain types metal products, the specialty of a cold forming equipment adjuster will always be in demand. Such specialists configure specialized units, carry out scheduled maintenance and participate in the production process.
Responsibilities
The main responsibilities of the cold forming equipment adjuster profession include:
- setting up presses various types;
- adjustment of the cold heading impact machine;
- setting up cutting units;
- adjustment of landing machines;
- adjusting the nut punching mechanism;
- maintenance of nailing machines;
- setting up vibration shears;
- adjusting the feed of the conveyor varnishing line;
- determining the quality of stamps;
- fastening of piercing stamps;
- setting up shear presses;
- conducting instructions for stampers.
Knowledge and skills
Specialists of SPO 150707.01 “Cold stamping equipment adjuster” must know and be able to:
- configure serviced equipment;
- rules for using control and measuring equipment;
- methods of adjusting presses;
- design of dies;
- enjoy special devices;
- rules for using cooling material and lubricant;
- configure bending and drawing dies;
- adjust nut-breaking installations;
- carry out adjustment of automatic units;
- rules for setting up automatic presses;
- service double-impact cold heading machines;
- safety precautions.
Specialty training
Young people who want to get a profession as a cold forming equipment operator often cannot decide on the choice of educational institution where they will study. Today you can master such a profession in many educational institutions. Profile educational institutions accept graduates for study high school who graduated from 9th or 11th grade.
Graduates of specialized educational institutions very quickly they will be able to get a job in the specialty “Cold forming equipment adjuster”. Educational institutions teach:
Each college, preparing cold forming equipment adjusters, provides for passing industrial practice at various metalworking enterprises. When training such specialists Special attention devoted to the following subjects:
- Applied Informatics;
- general metalwork;
- engineering graphics;
- measuring equipment;
- hydraulics and pneumatics;
- drive accuracy;
- electrical engineering;
- production automation;
- plastic deformation;
- standardization;
- rules of conduct repair work;
- types of lubricants;
- Materials Science;
- types of stamps;
- metal forming;
- design features automatic lines;
- safety precautions.
Employment by specialty
Graduates educational institutions who have mastered the profession of a cold forming equipment adjuster can always choose who they will work with. All enterprises are constantly in need of employees and gladly accept young specialists into their staff. Any metalworking production will offer several job options.
Operator of automatic and semi-automatic lines
Operators of automatic and semi-automatic lines of cold forming equipment service specialized metalworking machines. Their immediate responsibilities include:
- stamping work on specialized machines;
- performing high-quality adjustments of cooling and lubrication systems;
- production of blanks from non-ferrous metal or alloy of non-ferrous metals;
- setting up transport mechanisms;
- removal and installation of stamps;
- checking product quality;
Stamper
Stampers perform work using specialized stamping equipment. Their immediate responsibilities include:
- stamping of blanks from thin waste sheet metal;
- cutting off sprues of products made of non-ferrous and precious metals;
- performing work on presses various types and structures;
- production of non-metallic products from getinax, foil or textolite;
- press management;
- quality check using templates.
§ 42. Cold forming equipment adjuster, 3rd category
Characteristics of work. Adjustment of eccentric, friction and crank presses with a force of up to 1 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of over 1 to 3 MN for cold stamping of simple and medium complexity parts and products. Adjustment of single-impact cold heading, nut punching, nailing and universal bending machines and presses, automatic machines for setting rivets, screws, screws and other products. Setting up cutting machines, press shears, vibrating shears and other shears. Assembly, disassembly, installation and adjustment of simple cutting and piercing dies and testing after adjustment. Adjusting the speed of conveyors of varnishing machines. Determining the suitability of dies for work. Instructing stampers of the service area. Participation in routine equipment repairs.
Must know: device and rules for setting up the equipment being serviced and the dies and devices used; techniques for setting up presses and automatic machines and methods for installing dies; technical requirements for manufactured products; purpose and conditions of use of control and measuring instruments, special and universal devices; rules for the use of cooling and lubricants; tolerances and fits, qualities and roughness parameters.
§ 43. Cold forming equipment adjuster, 4th category
Characteristics of work. Adjustment of eccentric, friction and crank presses with a force of over 1 to 3 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of 3 to 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of two-impact cold heading and nut punching machines for landing blanks of bolts, rivets, screws and other products with cylindrical heads, heads with a mustache or square heads. Assembly, disassembly, installation and adjustment of cutting, drawing and bending dies of medium complexity and testing after adjustment. Pre-adjustment of automatic, semi-automatic lines and automatic presses for cold stamping of parts and metal products of various profiles of varying complexity. Security uninterrupted operation lines. Adjustment of grippers industrial manipulators(robots) with program control.
Must know: design and kinematic diagrams of serviced equipment, interaction of mechanisms of automatic, semi-automatic lines and automatic presses; arrangement of used dies, special and universal devices and control and measuring instruments; arrangement of standard industrial manipulators; rules for checking manipulators for operability and positioning accuracy; system of tolerances and landings, qualities and roughness parameters.
§ 44. Cold forming equipment adjuster, 5th category
Characteristics of work. Adjustment of eccentric, friction and crank presses with a force from 3 to 10 MN for stamping of parts and products of varying complexity, as well as presses with a force of over 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of multi-impact cold heading and nut punching machines with program control. Setting up multi-position, combined, calibrating cold heading machines for heading complex products. Setting up special hydraulic presses for drawing parts from metal blanks. Assembly, disassembly and adjustment of drawing, cutting, punching, forming, combined and bending complex dies and testing after adjustment. Setting up sizing, straightening, sharpening and drawing machines and mills. Setting up automatic, semi-automatic lines and automatic presses and computer-controlled machines for cold stamping of simple and medium-complexity parts and metal products of various profiles. Trial processing of parts and submission to quality control department. Adjustment of individual units of industrial manipulators (robots) with program control.
Must know: design, methods of checking for accuracy and design of serviced equipment; techniques for setting up serviced presses and machines; design and installation methods of various dies and devices; technical requirements for manufactured parts on serviced presses; design features of the dies being repaired; schematic electrical diagrams of the equipment being serviced; device of various industrial manipulators; operating principle of automatic control devices and network connection schemes.
§ 45. Cold forming equipment adjuster, 6th category
Characteristics of work. Setting up eccentric, friction and crank presses with a force of over 10 MN for stamping parts and products of varying complexity. Setting up presses for pressing and unpressing wheel pairs of rolling stock. Assembly, disassembly, installation and adjustment of punching, forming and combined complex dies and testing after production adjustment. Adjustment of multi-position, combined, calibrating, cold heading machines for heading complex products. Setting up automatic, semi-automatic lines, automatic presses and computer-controlled machines for cold stamping of complex parts and metal products of various profiles. Disassembly, adjustment and assembly of complex components and devices of control systems. Setting up presses for stamping parts made of precious metals and alloys with tighter tolerances. Setting up and adjusting manipulators (robots) with program control.
Must know: design, methods of checking for accuracy and design of serviced equipment; techniques and methods for setting up serviced presses; technical requirements for manufactured parts on serviced presses; design, kinematic diagrams of automatic, semi-automatic lines and automatic presses; methods of adjustment, repair and installation of equipment.
Secondary vocational education required.
