Do-it-yourself overhead garage doors drawings. Do-it-yourself lifting garage doors: how to do it better. The procedure for taking measurements

The convenience of a garage for a car will not least be determined by its entrance gate, which should ensure the safety of the car and close easily and securely. Nowadays, you can order or make several options yourself automatic designs. Next we will look at how to make a garage door with your own hands.

Peculiarities

Unlike swing structures Having in most cases 2 leaves that swing outward, overhead gates have sections or rollers that rise upward. Their operating principle is different depending on the type - sectional, rotary or roller shutter. The design itself, including various elements: box, guides, rollers, lifting mechanism, much more complex than a simple swing gate.

But the installation costs and materials fully compensate for the reliability and convenience of regular use of such a garage.

Having ready garage with a rectangular entrance opening, you can easily erect a lift gate with your own hands. For installation you will need a standard set of construction tools, materials for the sashes, guides and housing. It is enough to arm yourself with patience and use a little ingenuity to literally build a reliable and convenient design of such garage doors in just a few days, without rushing.

Advantages and disadvantages

Before you decide to build a garage door with lifting mechanism, you need to weigh all their pros and cons.

Experienced craftsmen note the following advantages of such systems:

• Saving free space. Unlike swing gates, which require external space for open leaves, overhead gates use space inside the ceiling.
• They are much more convenient to use, especially if they are equipped with a lifting mechanism, then you do not need to make any physical effort at all.
• Up-and-over and sectional doors reliably protect the garage from burglary.

• For such structures you can use different types finishing and decor.
• Lift gates Can be used for single and double garages.
• The doors open and close silently.

It is worth paying attention to the disadvantages of overhead gates:

• The main disadvantage is the complexity of the design and installation. If you order the installation entirely to specialists, it will be expensive. If you do the installation yourself, then you need to carefully study the drawings, fasten all the elements carefully, level, because even a small error can lead to the entire mechanism being inoperative.

• A fully open gate takes up free space at the top of the opening and inside the garage under the ceiling.
• The mechanisms of such gates are designed for a certain load, so the doors and body cannot be overloaded, for example, when insulating.
• Overhead gates can only be installed in rectangular garage openings.

If the garage owner has taken into account all these features, then you can begin installation. But first you need to decide on the type of overhead garage door.

Kinds

The most common are 3 types of homemade lifting structures:

• lift-and-turn or panel:
• sectional;
• roller shutters

Up-and-over garage doors are the most burglary-resistant thanks to one-piece design doors When opened, it rises up, turning 90 degrees and taking a horizontal position. Their mechanism can be lever-hinged or counterbalanced. The first type on levers is the simplest design, which ensures smooth and unimpeded movement of the sash to a horizontal position.

Counterweight gates are most suitable for heavy doors.

Lifting and turning structures consist of a frame (usually metal), guides along which the frame moves, a spring mechanism or a counterweight with a winch. Lifting can be done manually using a handle at the bottom of the housing. This is done easily thanks to the stretched springs of the built-in mechanism. You can improve this mechanism by connecting an electric drive, then raising and lowering the sash occurs simply by pressing a button.

Sash overhead sectional doors assembled from several panels up to 50 cm wide, which are connected to each other by hinges. When it is raised, these panels (they are also called lamellas) move along guides on rollers. The movement is provided by a spring mechanism, drums and cables. This design is reminiscent of sandwich panels used in construction.

The mechanism of roller gates for garages is the same as that of roller shutters in shopping centers. Their folding slats are narrower than those of lifting-sectional types; when opened, they rise and twist into a special box of small width. Therefore, this type has a clear advantage - saving space inside the garage. There is no need to install long guides under the ceiling.

The materials for the frame, frame and guide rails of overhead gates are usually metal, but stainless steel is the best choice. The box can be made of thick wooden beams or metal corners. Solid doors of a similar design can be made in the form of a sheet of boards in a metal frame. They are often sheathed on the outside sheet metal.

To keep the garage warm in winter, you can sew it inside heat insulating materials: sheet foam or mineral wool.

The box is coated with an anti-corrosion primer, then painted in 2 layers of alkyd or waterproof enamel. It is best to cover the folding shield with galvanized steel or aluminum.

The slats on sectional or roller doors are usually also made of galvanized steel or aluminum; inside the sheets you can place thermal insulation material. The surface of such panels can be of any color - to the taste of the owner. Moving structural elements - rollers, couplings, are made of plastic or light metals, guides are made of of stainless steel or other materials not subject to corrosion.

Automation of doors that can be opened using an electric drive will greatly simplify the use of the garage. Many drivers don’t want to bother with heavy doors, especially when it’s freezing or pouring rain outside. For any design and mechanism, it is possible to select an electric motor of appropriate power that will use current from the household electrical network.

There are several types of automatic overhead gates.

The most common schemes that are easy to do yourself are:

• mechanisms installed on the door leaf;
• fixed on guides;
• mounted on side posts.

It is possible to order a ready-made design, which will already include automatic drive for lifting, for example, many roller shutters with galvanized steel slats are equipped with such.

In this case, after purchasing, you only need to correctly install them on the garage opening and connect the electric drive to the network.

Manufacturing

To make simple overhead garage doors, you can use ready-made sketches and calculations, only slightly adjusting their dimensions to suit your room. There are many example solutions for country house containing drawings and a detailed report including necessary tools and materials.

Before you make the structure itself with a movable mechanism, you need to make sure that the opening, adjacent walls and ceiling are able to support its weight. To do this, you need to choose strong and dense floors without voids and reliable fastening systems. And the room itself must be protected from moisture penetration and other natural factors that can damage the operation of the gate.

Having chosen the appropriate type and approximate design of the future sliding gates, we make a drawing with exact dimensions, based on them we calculate the amount of necessary materials.

For a strong and durable lifting frame garage doors The most suitable metal profiles are 40x20 mm in size and at least 2 mm thick. Transverse and horizontal fastenings for the structure can be made from 20x20 mm profiles. Gate guides are most often made from channels up to 20 cm wide, and the size of the rollers is selected depending on it.

The box of the lever-hinged mechanism can be made from a metal angle or beam. Parts of the required length are cut out according to the dimensions in the created drawing.

The rollers themselves, springs and the entire lever-joint mechanism are usually purchased already in finished form. They are selected according to the dimensions of the guides. The remaining parts can be easily made yourself using welding machine and Bulgarian.

To manufacture the gate and install it in the garage opening, you will need the following tools:

• welding machine;
• grinder with cutting circles for metal;
• drill with drill bits required diameter;
• screwdriver;
• hammer;
• level;
• tape measure, pencil.

photos

For fastening, you need to use metal anchors or dowel screws suitable for the given weight of the structure. If you plan to use anchor bolts to fasten a metal corner, then you need to prepare a set of appropriate wrenches.

Installation

Before you install the lifting gate system yourself, you need to make sure that the opening on which they are installed has a perfectly flat surface: strictly vertical and horizontal levels, right angles. The carrier box is the most important power element such gates, so you need to be as careful as possible in its manufacture.

If the box is selected metal corner, then the width of its shelf should be 1.5 times the thickness of the sash. After all the parts are measured and cut, they are attached to the garage opening with anchor bolts and tightened securely. To make a box, you can choose wooden beams with cross-sectional dimensions of 100x50 mm, which must be secured with 100 mm self-tapping screws.

The one-piece frame of the folding gate must be assembled on a flat, horizontal surface. After the metal profiles are cut to the required length, they are checked with a square and lightly tacked by welding. Next, check the right angles and dimensions again, including diagonally, attach the corner gussets and transverse stiffeners, then completely weld the structure.

After welding the frame, it must be cleaned with a grinder at the joints to remove burrs. Then it is coated with an anti-corrosion solution and painted. Inside metal profiles boards with thermal insulation are sewn in, and the outside is covered with sheet metal. Brackets with movable rollers are attached to the upper corners of the frame.

After this, guides for the future sash are attached to the ceiling. They should also be mounted as level as possible, double-checking the horizontal level, parallelism and perpendicularity to the doorway. Then the sash is temporarily installed in the opening in order to mark the location where the lever-spring mechanism is attached.

After the operation of the gate and the unhindered movement of the leaf along the guides have been checked, it is removed, the springs are installed, and they are adjusted. Lastly, a rubber seal is attached to the frame around the perimeter to seal the seams and softly close, install door lock and opening handle.

With careful and correct installation, as well as reliable protection against moisture, gates with a similar design can last for decades. And their repair can be limited only to lubrication of the moving parts of the mechanism, lever system, support rollers and replacement rubber seal. For prevention, lubrication can be carried out every season, and the outer rubber gasket can be lubricated with silicone before the onset of cold weather to protect against freezing.

For internal thermal insulation of such gates, you can use various materials, which are also used for wall insulation: mineral wool, polystyrene foam or expanded polystyrene. The last two are more effective, since they do not shrink over time, but they can be fire hazardous, so it is better to choose non-flammable types.

In the article we will look at how to make a garage door with your own hands. The main advantage of such a gate is that when the garage opens, the door moves to the ceiling in the garage, and this is much more convenient than in the case of swing gates.

So, you have decided to install overhead gates in your garage, and do it yourself. The most simple design lifting gates is the one that was installed on “shell” type garages. However, these gates have technological gap from the gate leaf to the opening. Naturally, this is unacceptable, since in our conditions the garage must be insulated, and the presence of even a small gap is completely inappropriate.

It is required that the fit of the closed gate to the opening be made as tight as possible; in addition, the gate should have a wicket in order to winter period do not force cold air into the garage building while the door is fully open.

Overhead garage doors

To make a garage door frame, you can use aluminum profile, and to arrange the frame for the gate, you can use wooden blocks. WITH outside A corrugated sheet or any other lightweight finishing material is attached to the gate frame with self-tapping screws.

After performing these steps, we get a gate in which the gate opens to the street side. The gate should open in such a way that when the gate is raised, it does not open on its own (this is fraught with injury).

The size of the gate is larger than the length of the opening (about 10 cm). This is done in order to ensure that there is no gap between the gate and the wall of the building (5 cm on the inner sides).

The lower part of the canvas on the sides needs to be equipped with wheels; I used wheels from ordinary roller skates. And so that they could easily move along the wall of the garage, I installed vertical guides: I bought them in hardware store UD profile for installation of drywall (metal thickness 0.6 mm), and used as guides. From the beginning I thought it would bend, but practice has shown that there is not a very large load on the sidewalls of the profile and it can withstand it quite well.

The doors are hung with chains (later replaced with 25x4mm metal strips) on the front wall of the garage building in such a way that the center of gravity of the leaf is lower than their fastening, and the location of the upper part is close to the opening.

When closed, the position of the lower edge of the leaf should be in a special recess; this is necessary so that the gate does not move away from the building. The canvas should be pressed against the gate opening under the influence of its weight. In the lowest position, the gate must be locked, for which a special latch is attached to it from the inside.

What it all looks like in practice:

Another simple and inexpensive option for a gate lifting mechanism

To make it easier to lift the gate leaf and make it easier to maintain it in the uppermost position, it is necessary to equip the structure with a counterweight, the selection of which is made in accordance with the weight of the leaf. The roller axles are equipped with cables, which must be passed through the blocks and loaded with a counterweight.

At the bottom of the gate, from the outside, you should install the usual door handle, which helps with closing and opening gates because it is convenient to use.

That's all about production technology. Using these instructions, you can easily build a lift-type gate in your garage.

Several more options for overhead garage doors - video

Among various designs Gates installed in garages are especially convenient because the lifting gate leaves under the ceiling. This reliable design, completely uncluttered, when open only the lower end of the gate is visible at the upper edge of the opening. Everything is good, but expensive, to make it cheaper, they make garage doors (lifting ones) with their own hands.

In this case, we get the same qualities as the factory models: strength, burglary resistance, heat protection and ease of use. That is, all the requirements for the design of garage doors are met, but without the high cost typical of industrial products.

There are two types of overhead garage doors:

1. Overhead sectional doors have a composite door made of a number of panels, approximately half a meter high. When the gate opens, such a canvas is “pulled” under the ceiling and then falls back vertically down. The panels themselves can be wooden, plastic or made of steel.

The internal space of the door leaf is filled with polyurethane foam insulation, which provides effective thermal insulation gate

In such gates, the panels are connected using hinges. In them, couplings, rollers and other moving parts are made of plastic or steel, guide skids are made of corrosion-resistant materials. The advantages of this design of lifting gates are simplicity and safety of operation and good strength. The disadvantage is low resistance to burglary, and it is almost impossible to make such gates yourself.

Here you have only one opportunity to save money: buy a ready-to-assemble kit and install the overhead sectional doors yourself.

2. Up-and-over gates are a design in which a single leaf rises when opened to the ceiling. The movement of the sash is ensured by a hinged lever mechanism. Due to their high strength, such gates perfectly protect the garage from intruders.

Another important advantage is the quiet operation when the blade moves, since the design does not use rollers and guides. But the most important thing: it’s quite possible to make swing-up gates for your garage yourself, without the need for narrow technical knowledge and spend much less money.

Choosing an economical option for overhead gates

If we're talking about about overhead sectional doors, which differ complex design, then the only way to save money without compromises in design is to install a ready-made complete set of gate mechanisms yourself. Any other option involves a “sacrifice”:

• If you leave the manual drive and abandon the mechanical drive, you can reduce costs by 4 thousand rubles, but you will lose ease of use;
• You can reduce the size of the opening by adjusting the height and width to the minimum number of panels;

You can “put beauty under the knife”: do not use colored panels or panels with decorations, but take a plain coloring from inexpensive material, which will make it possible to reduce the cost by 10 percent. From 14 to 18 thousand savings will be provided by eliminating the door in the gate, and another 4 thousand less can be paid if you do not take panels with glazing.

There are much more opportunities to reduce costs if you choose a swing-and-lift type of gate. Since such a design, due to its complexity, is quite feasible on its own. There are fewer costs here; if you do everything yourself, then the costs will only be on materials. If the owner does not dare to make a lifting garage door with his own hands, then he can only save on installation if he installs a purchased ready-made structure himself. Then the budget for the gate will be equal to the cost of the kit, ranging from 40,000 to 60,000 rubles.

Installation of overhead gates

A swing-and-lift gate is a structure consisting of three elements: a frame, a lifting leaf and a mechanism that opens it. Frame made of steel or wooden beams, is the basis of the structure that is mounted in the opening. IN door frame profiles are installed that serve as guides; garage doors move along them when raised and lowered under the influence of the opening mechanism.

At overhead gates door leaf solid, this design has much better (compared to a leaf made of sections) protection against destruction or burglary and is a significant advantage of this type of gate. The shield can be made from different materials: wood panel, sandwich panel, board made of boards covered with a sheet of metal.

The solid wood option has a rather poor cost-to-quality ratio for this type of gate design. Solid wood itself is an expensive pleasure, but at the same time, it is a heavy material and the canvas will weigh a lot, and the wooden canvas is vulnerable to climatic factors.

The experience of the “gate builders” says that the best option is a board cloth processed special compounds, protecting against moisture and increasing resistance to temperature changes and mechanical stress. The top of the board panel is covered with galvanized iron sheets and painted.

To make the garage warmer, the door leaf can be covered with pressed foam, insulated with polystyrene foam or other heat insulators. And to make the gates more beautiful, they can be lined with plastic or wooden panels.

Lifting garage doors - do it yourself

If you want complete freedom in the design of the gate, ease of opening and determination of functionality, then the most affordable way to finance it is to manufacture it and install it in the garage opening homemade gate. But first you need to decide which opening mechanism to use:

The hinged lever mechanism is very popular. This is a reliable and simple design that guarantees simple movement of the sash and is protected from blocking by the shield. However, such a mechanism requires precision when installing guide profiles and carefully adjusting the spring tension. It is imperative, in order to prevent the shield from jamming, that the guides must be set strictly in a vertical position and certainly both parallel.

A counterweight mechanism is a design in which a cable is attached to the corners of the frame at the bottom, passed through a block and goes to the winch pulley, and a counterweight is located at the end. The greater the weight of the gate shield, the greater the mass of the counterweight should be. With this design, the frame and frame of the gate are subject to heavy loads. Typically this mechanism is used in the case of heavy, massive gates.

Next, you need to design the future gate, take dimensions from the opening and make a sketch (or select something from ready-made drawings). When the project and drawings are ready, you need to buy materials and prepare tools. You will need:

• Wooden bars, for the box - with a section of 12 by 8 cm and for the ceiling - 10 by 10 cm;
• Metal pins;
• Angle for rails, section 40 x 40 x 4 mm and for frame -3.5x3.5x0.4 cm;
• Channel bracket 8 x 4.3 x 0.5 centimeters;
• Spring, 3 cm in diameter;
• Metal rod 8 mm in diameter (needed for the voltage regulator).
• Now you can start making garage doors:

We assemble a box from two vertical and one transverse bars, connecting the bars with steel plates or squares. The bottom of the box needs to be buried two centimeters into the floor screed.

We secure the box in the opening using steel pins.

We assemble the gate leaf frame and cover it with a shield, cover the outside with sheet iron;

From the corner we make a support for the mechanism, in one of the shelves we drill one hole for fastening to the racks, and in the other shelf there are 3 holes for attaching the spring bracket. It is better to make a support for the spring from a channel bracket. To secure it, you need to drill 3 holes in one of the shelves.

We make an adjustment plate from an iron strip, with which we connect the spring and the bracket. The outer coils of the spring need to be bent in the form of hooks, and a voltage regulator made of a rod should be attached at the bottom.

We make a hinge corner for the bottom from a corner, drill an 8.5 mm hole and weld it to the frame so that it extends from the bottom edge to the middle of the hole. This is necessary to mount the lift mechanism lever on the 12 cm hinge. Next, you need to weld a plate under the voltage regulator to the end of the lever.

From two corners we make rails for moving the gate. To do this, we assemble two corners and weld them along one edge, controlling the distance inside between the tops of the corners, it should be 5 centimeters.

Now the rail should be welded to the plate with holes; an 8 cm gap should be left between the lower edge of the cross member and the guide axis. Weld a piece of channel to the other end of the rail, with an indentation of 12 - 15 centimeters. Next, the channel needs to be bolted to the ceiling beam.

When installing the gate, it is important to carefully check the horizontality of the guides. Additionally, the canvas can be improved with locking systems, special security devices and burglary protection mechanisms.

To increase the amount of light in the garage, you can install inserts made of translucent material in the canvas. It will also be useful to glue on a rubber edging and compensating linings, which together will additionally give the structure stability, as well as provide the collar stop with protection from corrosion or oxidation.

So, you have seen for yourself that building a garage door (overhead) with your own hands is quite possible, although difficult. This is a serious structure and for the entire mechanism to work properly, precision is required in the manufacture of parts and care when installing the entire structure. But you will make an excellent overhead gate for your garage and save a significant amount.

Video: DIY garage doors (lifting)

Today, for many people, overhead garage doors are no longer a novelty, but a first necessity. Due to their convenience and simplicity, they are increasingly replacing conventional swing gates. This type of garage door is especially appreciated in winter, when its owners do not have to spend a long time and tediously clearing snow to open the doors. Moreover, many craftsmen have learned to make overhead garage doors with their own hands.

There are two types of overhead garage doors:

1. Lifting sectional;
2. Lift-and-swivel.

Sectional overhead doors are a mechanism consisting of individual panels half a meter high, which, when opened, are pulled up to the ceiling.

Sectional door panels can be made of steel, wood or plastic. They are attached to each other with hinged hinges, and move along guides using metal or plastic rollers. The guides, in turn, are made of stainless steel. The panels must be insulated from the inside with polyurethane.

Sectional overhead doors have a number of advantages:

• Ease of use;
• Safety of use;
• No noise when lifting the gate;
• Possibility of installing an automatic opening and closing system.

The disadvantages of such gates are:

• High price;
• Impossibility of self-production;
• Difficulties with;
• Difficulty of installation;
• Poor strength (high probability of mechanical damage and break-in).

Note! Even if you want to save on sectional doors, this can only be done during their installation. However, you need to be prepared for the fact that such installation in the garage with your own hands is quite difficult. The second saving option is to abandon the mechanical drive and install manual drive, which will lead to inconvenience during use. And the third opportunity to save the budget is based on reducing the opening parameters - in this way it will be possible to save on the size of the sectional folding gate leaf.

Up-and-over or vertical garage doors are a single piece that rises to the ceiling using special device, consisting of a hinged lever mechanism.

The main advantages of overhead gates are:

• Reliability and strength;
• Saving space in front of the garage (compared to swing doors);
• Possibility of making overhead garage doors with your own hands;
• Variety of cladding on the outer part of the doors;
• Possibility of installing an automatic lifting system;
• If desired, a gate is available.

However, overhead garage doors also have a number of disadvantages:

• When pulled up to the ceiling, they steal about 20 cm of space (this must be taken into account if you have a tall car);
• Impossibility partial repair if the rising canvas is damaged (the entire structure will have to be replaced);
• Large weight of the canvas;
• Inconvenience when approaching the garage - there must be a distance of at least 1.5-2 m between the gate and the car from the street in order for it to open;
• Impossibility of installation in non-rectangular openings.

Despite all the shortcomings of folding swing gates, their main advantage is still the ability to build them with your own hands. Homemade garage doors will be in no way inferior to their industrial counterparts. In addition, in order to make a lifting gate yourself, you will only need to spend time carefully developing a diagram of its folding mechanism and purchasing all the necessary materials.

A homemade overhead garage door can be the pride of any man. But when producing them, you need to know how to make the gate last a long time and reliably.

Lift gates consist of four parts:

• Frame;
• Opening;
• Canvas;
• Lifting mechanism.

When making a door leaf for overhead gates with your own hands, it is advisable to use either sandwich panels or a board panel covered with a sheet of metal. A shield made of wood will be very heavy and poorly resistant to climatic conditions. It is best to insulate the canvas basalt wool or polystyrene foam. For aesthetic reasons, the outside of the door panel can be covered with corrugated sheets or plastic panels.

The frame of the structure is made in accordance with the dimensions of the opening. To make the frame, you can use both wooden and metal beams.

As for the lifting mechanism, it can be made either automatic or mechanical.

Important! When using an automatic mechanism to lift garage shutters, it is necessary to reduce the weight of the canvas as much as possible. Wherein automatic system opening is not as reliable and wear-resistant as a mechanical one.

The door opening mechanism can be made according to one of two existing schemes:

• Articulated-lever;
• Using counterweights.

The hinge-lever mechanism is based on the movement of two levers in special guides on hinges. This mechanism is considered very reliable. The main condition for its reliability is the accuracy when installing the guides (vertically and parallel to each other) and adjusting the springs.

The counterweight mechanism is designed in such a way that the counterweights are suspended on cables passed through a system of pulleys and regulate the process of raising and lowering the door panel. The counterweight mechanism is used less frequently, since its use places a very large load on the frame and frame of the gate.

If you plan to cut a gate into the canvas, then it must swing outward to avoid its involuntary opening during the lifting process.

Materials and tools required for construction

During the production of overhead garage doors, the following tools may be useful:

• Roulette;
• Building level;
• Corner;
• Welding machine;
• Bulgarian;
• Screwdrivers and spanners different sizes;
• Drill;
• Screwdriver;
• Jigsaw.

The following materials may be needed:

• Wooden beams with sections 12x8 and 10x10 (possibility of using a durable steel profile);
• Corners 40x40x4;
• Channel 40x80;
• Steel rod 8mm;
• Two springs with a diameter of 30mm;
• Self-tapping screws;
• Anchor bolts.

When making shutters with a lifting mechanism, it will be necessary to draw up drawings or borrow them from other sources.

Algorithm of actions

1. We collect the box. We connect two vertical beams and one transverse beam using plates or a square.
2. We recess the bottom of the box to a depth of 20mm.
3. Assembling the canvas frame and sheathing it necessary material. We place rollers in the upper part of the canvas, and we place a seal along the entire perimeter of the canvas.
4. Assembling the frame for the guides. At a distance of the length of the canvas from the horizontal beam of the box, strictly parallel to it, we install a beam, to which we attach guide rails on both sides. We attach the second ends of the slats to the upper part vertical bars boxes. We mount the guide rails from two metal corners.
5. On both vertical bars of the box, using corners and fasteners, we make movable brackets, to which we attach the levers of their channels.
6. At the bottom of the vertical bars of the box we fix the springs. We attach the upper parts of the springs to the bracket and channel. The fixation of the spring with the channel and bracket can be reinforced with a tension regulator.
7. We install the rollers on the canvas into the guides.
8. We fix the canvas in the box.
9. Cut out the gate.
10. We install the lock.

To summarize, we can say that making overhead garage doors with your own hands is not so difficult. The most in a simple way There will be insulation for garage doors.