A block-modular individual heating point is an installation used to transfer thermal energy from an external heating network to various systems heat supply to the consumer.
An individual heating point allows you to connect reconstructed or newly constructed facilities to heating networks in the shortest possible time. BITP has an automatic control system that allows for weather compensation, setting day or night operating modes, holiday and weekend modes. Each BITP is equipped with a set of means for remote data transmission via a switched line, via GSM communication or the Internet and provides the ability to output information from the metering unit and the heating and hot water supply controller to a single control center. At the same time, a mnemonic diagram of the parameters of the heating unit in the operating mode is displayed on the dispatcher’s monitor.
Design
BITP consists of a heating module, hot water supply and a thermal energy consumption metering unit. The use of a modular design allows you to reduce the time required for the manufacture and installation of a heating unit. In addition to plate heat exchangers, the heating unit includes:
- Automatic electronic system regulation of heating circuits
- Circulation and booster pumps for heating and hot water circuits
- Instrumentation
- Shut-off and control valves
- Thermal energy metering unit
- Magnetic mesh filters and magnetic water treatment devices
- Automatic control and dispatch system
Based on practical experience in implementing energy-saving equipment, Teploeffekt CJSC offers more than 40 ready-made unified standard schemes new solutions for the constructive manufacturing of modular BITP. Ready design solution allows you to complete the design and manufacture of equipment in the shortest possible time, as well as reduce the cost of manufacturing an automated heating station.
Advantages
The use of BITP instead of boiler rooms makes it possible to reduce the construction volume of the premises for placing a heating point, reduce the length of pipelines by 2 times, reduce capital costs for the construction of equipment by 20-25% and thermal insulation materials, reduce energy consumption compared to energy-intensive central heating equipment, optimize the energy accounting system. BITP are fully automated, which reduces operating costs by 40-50%. Due to the use of an automatic control system, thermal energy consumption at facilities is reduced to 30%, as a result, the economic efficiency of using BITP ranges from 10 to 25%, the payback period of the equipment is 1-2.4 years.
The installation time for heating units is reduced by 4-5 times due to the use of factory-ready installation blocks.
The economic effect of implementation is due to
Increasing reliability, reducing maintenance costs, simplifying and reducing the cost of pipelines and fittings within heating points.
Reducing thermal energy losses by reducing the area and temperature of the outer surface of heat exchangers.
Reducing thermal energy losses by increasing the heat transfer coefficient of heat exchangers, reducing the required temperature pressure and coolant consumption for heating water.
Reducing the consumption of thermal energy in the heating system through the introduction of efficient automatic system façade-by-façade regulation of fuel consumption based on outside air temperature.
Cabinet heating unit
The substation is delivered assembled in a container made of metal corrugated sheeting with insulation and does not require additional construction installation work. The pipeline outlets are located outside the container.
An individual heating point (IHP) is a ready-made set of equipment with which you can receive, account for, regulate, distribute and deliver heat to end consumers. It can be used to organize the most efficient and comfortable heating and hot water supply for various objects: residential apartment buildings, office, industrial and administrative buildings.
An important feature of an individual heating point is its block design. It consists of several nodes assembled into a single complex. This solution simplifies installation work and makes it possible to flexibly change the ITP in accordance with the tasks facing the building owner. Repairs and upgrades are also faster and easier.
Advantages of individual heating points
The advantages of block ITP include:
reduction of time costs for design, installation and commissioning;
hardware separation of accounting and automation tools;
autonomy of heating, hot water supply and metering modules;
compactness;
opportunity remote control and control of heat consumption modes;
ease of maintenance - all elements are easily accessible for inspection and replacement, and the heat exchanger is easy to clean;
reduction in maintenance costs, Maintenance and prevention.
Separately, it is worth noting that an individual heating point ensures the building’s independence from centralized heating and hot water supply. This means that you can, if necessary, turn on the heat supply even in summer, set the operating mode in accordance with the time of day, set special operating modes for weekends and holidays. All this not only contributes to savings, but also increases the level of comfort in the building, which is especially important if an individual heating unit is installed in an apartment building.
Main components of an individual heating point
This complex includes the following components:
coolant preparation unit - responsible for connecting to the heating network, cleaning the coolant and measuring basic technological parameters;
water preparation unit for the hot water supply system - maintains the standard water temperature and ensures water supply to the consumer;
heat supply control unit - automatically, in accordance with the schedule or information received from sensors, provides a comfortable microclimate at the facility, and we're talking about not only about increasing the temperature, but, if necessary, about decreasing it;
A heat and coolant metering unit is a system that controls heat consumption and the consumption of water and electricity.
The operation of an individual heating point is automated. It can be equipped with devices that allow you to remotely receive information about the parameters of the supplied heat and, if necessary, adjust the operating mode.
The LAiN Technologies company offers individual heating points, which include reliable equipment, metering devices and automated systems management. This ready-made solutions, which can be changed according to customer needs. We guarantee fast delivery and prompt installation, carry out commissioning, carry out service maintenance. If you have any questions, please contact us! Our specialists will provide the necessary consultations and help you make a choice, taking into account parameters such as room area, installation possibilities, the facility’s heat requirement, etc.
commercial accounting of thermal energy consumption (heat flows and coolant);
transformation of the type of coolant, transformation of its parameters;
automatic regulation and control temperature regime hot water according to requirements sanitary standards;
accumulation and uniform distribution of heat across systems;
protection of heat consumption systems from emergency situations;
filling, recharging and shutting down systems;
water preparation for hot water supply system.
The use of a block individual heating point allows for analysis and optimization of energy consumption, as well as minimizing operating and capital costs. The transition to modular ITP will help to effectively solve the issue of expedient and economical consumption of energy resources.
The equipment that is equipped with a block ITP is installed on a frame and tied with pipelines or in a block container, which is a structure made of metal frame and partitions made of sandwich panels. Each block module is equipped with lighting, heating and ventilation systems. It is possible to equip the installation with a dispatch point with automatic information output and fire and security alarm.
Schematic diagram of ITP
The most commonly used scheme for connecting a consumer to a heating network is an independent scheme for connecting a heating circuit and open system hot water supply.
The supply pipeline of the heating network supplies the coolant to the heat exchangers of heating and hot water supply systems, in which thermal energy is transferred from the coolant of the heating network to the coolant of the heating and hot water supply system. After this, the coolant enters the return pipeline, from where it is returned for reuse to the heat-generating enterprise (boiler house or thermal power plant) through the main networks.
The heating circuit is closed system. The coolant circulates through the heating circuit circulation pumps. During operation (functioning) of the system, a coolant leak may occur, which is compensated by the make-up line.
Tap water, having passed through the cold water supply pumps, is divided into 2 parts: one is sent to consumers, the other is supplied to the circulation circuit of the hot water supply system after heating in the first stage DHW heater. In this circuit, water moves in a circle, the specified level of its temperature is maintained in the heaters of the second stage of DHW.
Application of Block Heat Substations (BTP)
Block heat substations TOVK (BTP TOVK) are certified modules used in the composition Individual heating point (ITP) and divided by purpose, power and coolant used: Water, Steam, Ethylene glycol.
As part of TOVK block heating units, plate heat exchangers. TOVK block heating units can be fully automated, both individually and as part of a heating unit.
As part of the ITP it can be used as one module (BTP), and several, depending on the tasks, conditions and requirements required to be fulfilled by an Individual Heating Point:
The use of TOVK block heating units allows for the installation of a (Central) Individual heating unit in a few days. At the same time, the costs of installation work will be reduced several times. TOVK company offers the implementation of almost any Individual Heating Point (IHP) project based on standard modules block heating units TOVK-T. (BTP TOVK-T):
An example of using a BTP in an ITP layout
Non-standard Block Heat Substations (BTP)
Except standard solutions, "TOVK" offers the implementation of the IHP project using non-standard modules of a block heat substation (BHP), manufactured and adapted for installation (assembly) according to an existing project, taking into account all its features and requirements.
As a rule, the use of non-standard modules of Block Heat Points (BHP) is due to several factors:
1. cramped dimensions of the premises of an individual heating unit (IHP), which do not allow the placement of standard units with piping.
2. The power of the heating unit exceeds the ratings of standard modules of a block heating unit.
3. complex circuit Heating point or lack thereof in standard solutions
4. reducing the cost of the Heating Point by combining blocks or deviating from the norms.
Cost of Block Thermal Points (BTP)
When calculating the cost Individual heating point(IHP) using modules of Block Heat Points (BHP), it is necessary to take into account the cost of piping the modules used in the project. The name itself is misleading - Block Heating Point. Typically this sounds like a complete solution. But it is not always the case. Having learned the cost of BHP modules, the Customer is pleasantly surprised at the very attractive price and decides to use block heat substation (BHP) modules. Well, if with the price, everything is as he suggests. But unfortunately, the real final cost of a Heating Point using BTP modules from most manufacturers on the market significantly exceeds the planned cost (based on the cost of the BTP). This is due to the fact that the actual cost of piping most standard modules, adapting them to each other, installing distribution combs in the premises of an Individual Heating Point, organizing replenishment of the heating system, as well as organizing a heating network input unit into the premises of an Individual Heating Point, organizing a Heat Metering Unit Energy (UUTE) entail costs that exceed the cost of the Block Heat Substation (BHP) modules. As a result, the estimated cost of an Individual Heating Point (IHP) can increase significantly, sometimes even significantly.
When using modules of TOVK Block Heating Points, such costs can be reduced. The BTP modules offered by TOVK include all elements of the ITP. When deciding to use block heating units, we recommend:
1. Consult with the manufacturer of the PFC.
2. Estimate the total cost of an individual heating point combined with BTP modules (including the cost of installation work).
3. Assess the compatibility of the overall dimensions of the BTP blocks (modules) with the dimensions of the room and doorways, the possibility of partial disassembly of blocks (modules) if necessary.
4. Make sure that the layout of equipment and pipelines in the modules of the block heat station allows (provides) the possibility of unhindered access to maintenance and replacement of equipment after installation and commissioning of the installed heating unit.
- Commercial metering of consumed thermal energy
- Monitoring the parameters of heat consumption modes and their automated regulation (flow rate, pressure level, temperature, etc.)
- Automatic maintenance of hot water temperature level taking into account the requirements of sanitary standards
- Automatic maintenance of water temperature in the heating system depending on the outside temperature, time of day, work schedule, etc.
- Automated output of information to the dispatch center
- Possibility of remote monitoring and control via modem
- Alarm in case of emergency and emergency situations
- Efficiency analysis and optimization of heat supply modes
- Possibility to select automatic and manual mode BITP management
Advantages of ITP Etra:
- High factory production quality;
- Complete set of technical documentation: passport ( short description schemes, estimated heat and coolant costs for each system, types of coolants and their parameters, etc.); instruction manual, assembly drawing, documentation for component equipment;
- Use of our own library of standard solutions (standard diagrams) taking into account the Customer’s individual requirements: guarantee that the BITP will be suitable both in terms of overall characteristics and parameters of the heating network;
- Short design and manufacturing time (from 4 weeks);
- 100% output control;
- Autonomous operation of ITP, personnel participation is necessary only for periodic inspection or maintenance;
- Many years of experience of employees in the development, production and maintenance of thermal equipment;
- Use of reliable equipment from world famous manufacturers (Wilo, Tour&Andersson, Genebre, Rosma, etc.);
- In-house production of collapsible plate heat exchangers, which allows us to always provide the Customer with a competitive price;
- Own service department: full range of works;
- Reducing the labor intensity and timing of installation work: to install an ITP, you only need to connect it to the pipeline and apply voltage to the control cabinet;
- Block-modular design and compactness: possibility of installation in hard-to-reach basements;
- Availability of all necessary permits.
Benefits for heating networks:
- Reduced investment in heating network up to 20-25%;
- Reducing energy consumption for pumping coolant by 20-40%;
- Reducing the maximum thermal load by 8-10%;
- Reducing network water consumption by 20-30%.
The production of individual ETRA heating units is carried out on the basis of design documentation, developed standard diagrams and taking into account the individual needs and conditions of the Customer.
For questions regarding the calculation, design and purchase of individual heating points (IHP) of ETRA, you can contact the engineering department of the ETRA company in Nizhny Novgorod or contact one of the company’s branches.
Standard solutions
| Heating-ventilation module with dependent connection with mixing pump | Heating-ventilation module with independent connection with 1 heat exchanger (without reserve) | Heating-ventilation module with independent connection with 2 heat exchangers (with reserve) |
| Single-stage DHW module with 1 heat exchanger (without reserve) | Single-stage DHW module with 2 heat exchangers (with reserve) | Two-stage DHW module with 1 heat exchanger (monoblock) |
| Two-stage DHW module with 2 heat exchangers | Input and accounting unit | Distribution manifold (comb) |
| Control cabinet for heating and hot water circuits | ||
We draw your attention to the fact that in addition to standard modules and assemblies, information about which is presented below, we are always ready to take into account the individual wishes of customers and develop a non-standard solution, both during design and construction, and during packaging and manufacturing.
When selecting standard modules, the following values of the main parameters are accepted by default:
| Available inlet pressure | 15-20 m.w.s. |
| DHW circulation flow from the maximum DHW flow | 40% |
| Design pressure of the Heating Network | 16 kgf/cm 2 |
| Design pressure for independent connection CO, SV | 6-10 kgf/cm 2 |
| Design pressure for dependent connection CO, SV | 10 kgf/cm 2 |
| Pumps CO, SV, DHW reserve, with CR | reserve, with CR |
| Design temperature of the heating network | 150°C (cut 130°C) |
| Heating system temperature graph | 95/70 |
| Temperature graph of the heating network for calculating DHW | 70/30 |
List of typical modules/assemblies:
| Heating/ventilation | Dependent connection of the CO to the vehicle | With mixing pump | view module |
| Independent connection of CO to TS | With 1 maintenance (without reserve) | view module | |
| With 2 maintenance (with reserve) | view module | ||
| DHW | 1st stage | With 1 maintenance (without reserve) | view module |
|
With 2 maintenance (with reserve) |
view module | ||
| 2 steps | Maintenance monoblock | view module | |
| 2 TO | view module | ||
| Input and accounting unit | view module | ||
| Distribution comb (manifold) | view module | ||
| Automation cabinet | view module | ||
Depending on the load, heating/ventilation and DHW modules have various diameters internal contour, from 32 to 150.
In the diagram of heating modules with heat exchangers, by default there is expansion tank, which compensates for the thermal expansion of the coolant and maintains optimal pressure in system.
Structurally, each module is a completely finished piece of equipment, installed on its own frame, and the modules themselves are assembled together into an automated block heating unit according to the principle of a designer.
Attention!
All technical information provided is for reference only. ETRA reserves the right, as necessary, to make changes and improvements both in the diagrams and in the specifications and in the design, while maintaining general principle. dimensions modules are presented for reference, taking into account the heat exchanger on the first frame. If it is necessary to use a higher power heat exchanger on longer frames, the module dimensions will be increased. For more detailed and accurate information, please contact ETRA!
Advantages of the ETRA heating substation
5 reasons to order a ready-made ETRA heating unit in a factory version:
Many years of experience of our company’s managers and specialists, as well as an extensive and practice-tested library standard solutions– all this is a guarantee of a high-quality and competent approach, be it a small standard module or a powerful heating unit designed for individual requirements in a special version.
1. Thoughtful technical solution
Our engineers select a solution that perfectly combines cost-effectiveness and efficiency, following simple rule“necessary and sufficient” - both in terms of dimensions and in terms of layout and configuration. The most difficult design stages are calculations, selection of equipment, calculation of heat exchangers, selection of pumps, etc. – we take it upon ourselves. And you don't have to worry about all the design and regulatory requirements care was taken to ensure that the design fits into the existing premises, that access to all equipment was provided, and other nuances.Thus, the use of ETRA heat substations during design is a colossal time saving for the designer. Firstly, the presence of an extensive database of ready-made standard solutions allows us to respond and provide all documentation within literally a matter of hours. But even if the technical solution needs to be modified to meet the specific requirements of the project, the initial calculation and proposal will be made within 48 hours, and together with commercial offer Diagrams, specifications, calculations of heat exchangers, and pump selection sheets will be provided.
2. Factory quality
ETRA heating units are manufactured at our own production site in Nizhny Novgorod.The production complex is equipped with all necessary production, processing, testing equipment and GPM. The main production areas include cutting, metalworking, shot blasting and blade processing areas, spray booths, assembly and hydraulic testing areas, welding stations. Equipment, specialists and technologies have NAKS certification certificates.
A mandatory stage in the production of any BTP is hydraulic testing.
Factory assembly and crimping is a guarantee for our customer High Quality manufacturing of heat station.
3. Convenient equipment
The customer does not need to waste time and effort purchasing all necessary materials and components - as a rule, this is at least 30 items in the specification. All this needs to be found, ordered, paid, received, quality checked, collected Required documents, etc.The package includes all required documentation– passports, certificates, operation and maintenance manuals, diagrams, specifications, etc. A complete set of technical and shipping documentation saves your time.
The heat station itself can be supplied either fully assembled in the form of a single factory structure, or in the form of separate blocks/modules. It all depends on the customer’s requirements, logistics features and the room in which the heating unit will be installed.
4. Loyal price
Long-standing partnerships with leading suppliers of materials, equipment and fittings allow us to obtain everything needed to complete a heating station at truly competitive prices.It is also very important that the ETRA company is also a manufacturer of heat exchangers, and heat exchangers can account for up to 40% of the cost of a heating unit.
Thus, our customers receive the most affordable product possible.
5 Quick installation
By purchasing a block heating unit produced by ETRA, the customer receives a factory-ready product, and up to 90% of the most complex work(welding, automation, electrical connections, hydraulic tests) we have already done for you. Installation directly on site can be carried out quickly and easily by your contractors, or we can take on this stage ourselves.Equipment and instrumentation used as part of the Etra ITP
| Pos. | Name of equipment | Project marking | Manufacturer |
| 1 | Single-pass heat exchanger for CO, DHW, or SW systems | ET series | LLC NPO "Etra" |
| 2 | Two-way monoblock heat exchanger for DHW system | ET series | LLC NPO "Etra" |
| 3 | Circulation pump, make-up, booster | Yonos, Star, TOP, Stratos, IL, MHIL, MVI | Wilo |
| MAGNA, CR, TP, UPS, | Grundfos | ||
| GHN, NMT, SAN, Smart | IMP PUMPS | ||
| EVOPLUS, CP, CM | DAB | ||
| 4 | Control valve | CV216/316GG | TAHydronics |
| CPSR-100 | CPSR-Group | ||
| 5 | Control valve electric drive | TA-MS | TAHydronics |
| ES05/06; S.B.A. | AUMA | ||
| ST | REGADA | ||
| 6 | Differential pressure regulator | DA516, DAF516 | TAHydronics |
| RA-M, RA-A, RA-V | CPSR-Group | ||
| 7 | Bypass regulator | PM512 | TAHydronics |
| 8 | Solenoid valve | EV220B H3 | Danfoss |
| 9 | Pressure switch (pressostat) | RD-2R | Rosma |
| 10 | Membrane expansion tank | WRV | Wester |
| Flexcon R | Flamco | ||
| Cal-PRO, Ultra-PRO | Zilmet | ||
| 11 | Electronic temperature controller | SMH2Gi | Segnetics |
| 12 | Outdoor temperature sensor | DTS 3005 | ARIES |
| 13 | Immersion resistance thermometer with sleeve | KTPTR, TMT, TPT | Thermico |
| 14 | Flow meter | ERSV | TAKEOFF |
| 15 | Heat calculator | TSRV | TAKEOFF |
| SPT | Logics | ||
| 16 | Balancing valve | STAD, STAF | TAHydronics |
| 17 | Regulating ball valve | KSH.Ts.F.Regula | LD |
| 18 | Steel ball valve | KSh.Ts.F, KSh.Ts.P | LD |
| 19 | Ball valve (coupling) brass | art.3028, 3035, 3036, 3046 | Genebre |
| 20 | Butterfly valve | art.2103, 2109 | Genebre |
| 21 | Check valve, brass | art.3121 | Genebre |
| Check valve, cast iron | art.2401 | Genebre | |
| 22 | Mesh filter, brass | art.3302 | Genebre |
| Mesh filter, cast iron | 821A | Zetkama | |
| 23 | Pressure gauge showing | TM-510 | Rosma |
| 24 | Indicating thermometer with sleeve, bimetallic | BT-51.211 | Rosma |
| 25 | Spring safety valve | Prescor, checkpoint | Pregran |
| art.3190 | Genebre |
