“Keramoizol” is a multifunctional paint. Instructions for applying Keramoizol Keramoizol consumption per sq. m

KERAMOIZOL is a unique patented heat insulation paint, produced by the Ukrainian company Incor+, whose head office and production facilities are located in the city of Severodonetsk.

Liquid thermal insulation from this manufacturer is a thick, sour cream-like suspension that covers surfaces of any material. After hardening, the composition forms a strong but elastic film that maintains its integrity even with significant movements of the base or permanent vibration load (for example, when processing engineering systems).

The paint is made on the basis of a liquid binder made of polymer resin, to which a special filler is added - ceramic hollow balls - thanks to which the material receives such a low thermal conductivity coefficient.

Ordinary water is used as a thinning agent, which, unlike organic solvents, does not affect negative influence to the surrounding natural environment and is completely safe for the human body.

Sealed porous ceramic balls form a dense layer on the treated surface that reflects thermal energy. Thanks to it, the paint is effective for protecting various objects from excessive heat in the summer.

The popularity of this innovative heat insulator is also due to the ease of working with it. Unlike mineral mats, which are mounted on a pre-made sheathing, this one is no less efficient material Can be applied with a regular brush. All the advantages of liquid insulation are especially evident in the thermal protection of pipelines. complex shape. At the same time, the treated surfaces will not only be protected from freezing, but will also acquire an attractive appearance.

Advantages

Unlike liquid thermal insulation materials from other manufacturers, KERAMOIZOL paint, produced by the Ukrainian company Inkor+, has a huge number of advantages:

  • after painting the walls indoors, the geometry and effective area the room does not decrease, since for effective protection To prevent heat loss, it is enough to apply a layer of paint 1 mm thick;

  • thermal insulation composition practically does not increase the total weight of the building, since the mass of 1 m2 of coating (1 mm thick) is only 250 grams, which cannot be compared with mineral wool or fiberglass;

  • the use of a liquid heat insulator allows the installation network engineering at a smaller distance from each other, since extra space installation of heat-insulating shells is not required;

  • When using KERAMOIZOL paint, there is no need to install hydro- and vapor barrier membranes, protecting classic insulation from moisture;

  • possible damage resulting from significant impact load or surface deformation can be easily eliminated by simply applying a new layer of heat-insulating paint;

  • The guaranteed service life of the thermal insulation layer is 25 years, however liquid ceramic composition retains its performance properties for much longer;

  • Unlike classic paints with organic solvents, KERAMOIZOL does not require additional ventilation of the room or the use of respiratory protection during application.

KERAMOIZOL is a unique thermal insulation composition, performance characteristics which is an order of magnitude higher than that of the products of its closest competitors.

The high cost of energy resources increases the relevance of using materials for heat conservation and conservation. One of the most effective developments in the field of repair and building materials is a polymineral high-tech paint “Keramoizol”, created on the basis of nanotechnology.

Reducing heat loss through the use of liquid insulating materials coloring compositions from now on it is carried out according to new principles.

The improved Keramoizol insulation has the highest energy-saving properties, because it works on the principle of an optical system. The paint effectively reflects heat due to the fact that it contains hollow spherical bodies.

Place of production and principle of operation of the material

Energy-saving paint was created in Ukraine. The use of such material reduces the complexity of insulation work. The product can be used in any facility: from residential to industrial. It provides the following properties:

  • Prevents the destruction of the building from condensation.
  • Protects the structure from temperature fluctuations.
  • It is an excellent sealant for wooden structures.

The operating principle of Keramoizol was integrated for use in the US space industry. For these purposes, a material that has a small layer thickness, creates a reliable barrier that blocks thermal and radiation waves, is ideal.

Positive properties of the product

The main advantage of Keramoizol paint is environmental friendliness; it successfully passed all tests for environmental safety. In addition, it has the following advantages:

  • Optimal cost.
  • Guaranteed efficiency when used in aggressive conditions.
  • Ease of use.
  • Fire safety and waterproofing.
  • High adhesion to treated surfaces.

The material is intended to create thermal, hydro- and noise insulation, and prevent corrosion. With its help you can create a durable shield that protects equipment, industrial, public and domestic buildings, pipelines, tanks, containers for storing liquids (or food products), vehicles.

The unique composition of “Keramoizol” is associated with the presence of microscopic hollow balls, inside of which there is air. They are in a suspended state. The paint also contains synthetic rubber, acrylic polymers and inorganic pigments.

Application area

To get 100% protection, you need to apply Keramoizol in a thin layer of 1-2 mm. The presence of hollow ceramic microspheres and special fillers makes the application process simple and easy. The composition is evenly distributed over the working surface.

Thermal insulation operates using the two-way mirror method - the composition has reflective abilities. Before application, the paint is diluted with water.

This can be done in a room not equipped with additional ventilation, since the composition does not contain toxic substances. In winter, it is rational to use Keramoizol on a varnish base.

They are used in the same way as similar traditional formulations. Apply it with a roller or brush. Can be used mechanized methods: spray gun, sprayer.

The minimum thickness of the applied layer is 0.5 mm. The product consumption for processing declared by the manufacturer is 2 sq. m is 1l.

The drying and polymerization process occurs throughout the day. Then you can start the next one decorative finishing– puttying, painting, etc.

When the thermal protection is completely dry, the paint operates effectively in a wide temperature range (from -50 to +220 0 C). The material is sold in a ready-to-use consistency.

“Keramoizol” is a productive and affordable new product for high-quality and durable protection against noise, corrosion and adverse external factors.


1. Rules of application and operation.

1.1. The composition is used according to the instructions from the application, for internal and external work.

1.2. Composition - it is a liquid, pasty mass gray(color may change at buyer's request).

1.3. Keramoizol has sufficient adhesion (the ability to stick to a surface) on the following types of surfaces:

Concrete, ceramics and brick,

Styrofoam;

Metal;

Tree;

Painted surface.

in areas that are susceptible to thermal expansion and contraction without causing damage to the coating.

1.5. To ensure thermal insulation application of the composition applied to the external surface of pipelines and equipment, external and inner surface housing structures and industrial premises made of concrete, brick, plastered surfaces, foundation surfaces and others in accordance with DSTU V.2.6-14.

1.6. The composition is applied to a grease-free, dry surface, cleaned of dust, rust, scale, grease and other contaminants at an ambient temperature from +5°C to +50°C and a relative air humidity not higher than 75%, subject to GOST 12.3.035 using funds personal protection. Before applying the coating, the metal surface must be degreased and free from greasy stains and divorces. Complete removal of rust from the surface is not necessary; the coating contains metal corrosion inhibitors.
It is enough that the metal surface does not have rust layers. The maximum surface temperature on which the composition is applied is not higher than +90°C. When working in wet areas For normal polymerization of the coating, it is necessary to ensure intensive ventilation of the premises; if necessary, use heat guns or fans. Before use, and it is necessary to mix until the entire mass reaches a homogeneous consistency (the composition is extremely hygroscopic; water can be added no more than 5% of the total volume) and mix thoroughly.

1.7. Single layer coating thickness applied to metal bases of pipelines and equipment should not exceed 0.5 mm The thickness of the layer applied to concrete or brick bases is no more than 1 mm to avoid drips and slipping.

1.8. Composition reapply no earlier than after 24 hours, only after the previous layer of coating has completely dried. Cost rate and for concrete and brick bases, taking into account the absorbing properties of the base, it depends on the quality of the base - from 1 to 1.3 l/m² of surface when covering with a layer of 1.3 mm The consumption of the composition when applied to metal surfaces with a coating thickness of 1 mm is 1 l/m².

1.9. The manufacturer guarantees that the composition meets the requirements technical specifications subject to proper fulfillment of the conditions of transportation, storage and use.

1.10. Warranty period – at least 7 years from the date of application.

1.11. Practical advice from the use of a composition on a water-soluble basis:

1.11.1 Spray guns are the best for industrial coating applications. high pressure manufactured by Wagner (Germany) - the Finish type, and the length of the high-pressure hose should not be more than 10-15 meters. Experience with the use of the 7000 atomizer shows the insufficient reliability of the membrane of this device. For coating possible application conventional pneumatic spray guns, but in this case its original hole should be increased to 1.4-2 mm. A smaller hole in the initial nozzle of the spray gun, due to the high viscosity of the coating, significantly reduces productivity and allows the air flow to knock the coating off the surface, and also requires stronger dilution with water, which in turn leads to rapid stratification of the product. Too large a diameter leads to uneven application and large drips. When using any of the listed types of equipment, the quality of the coating will depend on the experience of the operator who operates this equipment . The thickness of the first coating layer should be approximately 0.3 mm and is a primer. The next layer can be applied only after complete polymerization (complete drying) of the previous layer, which takes place at +20°C for approximately 6-12 hours. Possible application on hot surfaces (+90°C), and the polymerization time of the applied layer is significantly reduced. The coating is not paint, but primarily a heat-insulating coating, so there is no need to be afraid of the unevenness of the first applied layers.

1.11.2 Before starting work, it is necessary to mix thoroughly. It's best to do this electric drill with a nozzle at medium speed. At high speeds, possible destruction of microspheres, which are the basis of thermal insulation. If a crust has formed on the surface during storage, it is necessary to break it with translational movements up and down, including a drill, until the surface is covered with the liquid that was below.

The surface to be insulated must be degreased. To do this, you can use gasoline, solvents, and kerosene. Before use, you must wait until they are completely dry. Metal surfaces that are insulated must be cleaned of dust, dirt, exfoliated old paint etc. It is allowed to use the coating according to metal surfaces, which have a small (up to 50 microns) layer of rust. Visible rust cakes should be removed. The thickness of the layer that is applied at a time should not exceed 0.5-1.0 mm, in order to avoid drips, swelling, and peeling. The first layer that is applied is a primer. Drying time for one layer of coating is at least 12 hours at a temperature of 20°C. As the temperature increases, the drying time decreases; with a decrease, the drying time increases. Upon completion of work using water-based paint, equipment must be rinsed with water.

2.Transportation and storage.

2.1. When transporting, loading, and unloading the composition, measures must be taken to ensure the integrity of the packaging.

2.2. Water-based composition in winter period must be stored in a packaged state in a closed, specially designated room at a distance of at least 1 m from heating devices at temperatures from +5°C to +40°C.

When frozen, the material completely loses its thermal insulation properties, so transportation is possible only at above-zero temperatures. (+3°C and above)

2.3. Guaranteed shelf life is 12 months from the date of manufacture.

3. Security requirements.

3.1. Covering " " is fire and explosion safe product. According to GOST 12.1.044 it belongs to the group of highly combustible materials. When extinguishing fires, foam, sand, water, and powder are used.

3.2. During use, workers must be provided with special clothing in accordance with GOST 27574, GOST 27575, rubber gloves in accordance with GOST 20010, anti-aerosol masks of the FA type and personal respiratory protection equipment ShB-1 "Lepestok" in accordance with GOST 12.4.028, safety glasses in accordance with GOST 12.4.013, shoes in accordance with GOST 12.4.162. When working in indoors ventilation must be provided.

3.3. If it gets on your skin, wash it off with soap and water; if it gets in your eyes, wash it off immediately. big amount water. Does not release during storage environment harmful substances in quantities that exceed the maximum permissible concentrations. The material does not form toxic compounds in air and water in the presence of other substances.

Must be stored in specially designated areas in compliance with the “Rules” fire safety at the Fire Safety Rules in Ukraine”, which are provided regulatory documents for thermal insulation materials.

On modern market materials for thermal insulation, new, more promising technologies are emerging, which are gradually replacing old materials in the field of thermal insulation. Instead of traditional materials: polystyrene foam, mineral wool, styrofoam, etc., liquid heat insulator KERAMOIZOL is used - energy-saving paint developed by Ukrainian inventors! Manufacturer: SEVSNAB LLC, Severodonetsk, Lugansk region. Keramoizol is environmentally friendly and absolutely safe for human health, fireproof heat insulating material, which does not require complex installation And preparatory work, is different in a simple way application and long service life (i.e. durability).

Liquid thermal insulation KERAMOIZOL is a thin (paste-like) mass of grayish color, which consists of small ceramic (hollow microspheres) balls filled inside with an inert gas, the size of the microspheres reaches 50 microns in a binder acrylic polymer. Keramoizol allows air molecules to pass through but does not allow water molecules to pass through – i.e. after applying keramoizol to any surface, a protective film coating that “breathes” and at the same time serves as waterproofing (does not allow moisture to pass through). The applied coating of Keramoizol reflects almost the entire heat flux of the rays - ceramic balls, when applied to the surface, are distributed in a checkerboard pattern and form a vacuum layer that contributes to the high thermal insulation of the material. Therefore, we obtain low thermal conductivity of Keramoizol (up to 70 percent of incident rays are reflected, up to 95% of infrared rays are scattered), and therefore heat is retained indoors, as well as in summer time the room is protected from excessive overheating of the walls and roof.

Scope of application of KERAMOIZOL

1.As thermal insulation material V housing construction: floors, walls, slopes, ceilings, roofing, balconies, facades, plumbing and sewer pipes and much more.
2. The presence of latex in KERAMOIZOL provides very low water absorption capacity - this allows the use of KERAMOIZOL as a waterproofing agent.
Simplicity and ease of working with KERAMOIZOL, and most importantly the possibility of applying it in all hard to reach places, and at the same time it has the highest performance in terms of thermal insulation properties and its inherent properties as a waterproofing insulator - putting KERAMOIZOL in a leading position in modern construction market among heat-insulating materials!

Another important advantage of KERAMOIZOL is that after applying a liquid heat insulator to the facade, the facade can be painted in any color and at the same time applying paint Keramoizol does not affect the effectiveness of the coating, which means your house will not only be beautiful from the outside but also be well insulated without the use of building materials harmful to health. After applying the liquid heat insulator to the surface and after it has completely dried, you can use any finishing material: paint (acrylic), plaster, brick, gluing drywall, gluing wallpaper, pouring screeds, gluing tiles and much more. Keramoizol protects your room from the formation of condensation in indoors (i.e. from the formation of mold and mildew), will eliminate freezing thin walls(using a liquid heat insulator, move the “dew point” back).


Using KERAMOIZOL on walls and roofs with outside penetration is reduced heat flow indoors up to 45% - which is not unimportant in the summer, we will spend much less energy to cool the premises.

3. In the field of heat power engineering and communications (including thermal insulation for heating pipes, water supply systems, shut-off valves, tanks and various containers, etc.). Now, for thermal insulation, for example, different types pipelines and tanks (containers) for storing various liquids, oils, chemicals, polyurethane foam materials, polystyrene foam, isolon, mineral wool. This method of insulating pipelines pollutes the environment, and most importantly, it is very dangerous for human health (since when heated, these materials evaporate very harmful substances for our body). The service life of such materials is not long, and after almost a year or two, the insulation system using such materials under the influence of precipitation and temperature changes becomes unusable (the coating loses its thermal insulation properties) and requires constant repairs.
To protect and thermally insulate various pipelines and containers, and especially to protect structures with high operating temperatures (up to 220°C), as practice shows, it is advisable to use liquid heat insulator KERAMOIZOL. Keramoizol can withstand both high temperature and low, good adhesion to almost all materials (except polyethylene) when applied to the surface allows it to become an almost universal and irreplaceable material as a hydro- and thermal insulation coating in the field of thermal power engineering.
Another important advantage is that Keramoizol is very light and easy to apply on surfaces of any configuration and complexity - it’s almost enough to have a brush, roller or simple sprayer and you can do it without any problems. special effort you will apply a coating of Keramoizol even in the most inaccessible

Cost savings

1. Reducing the cost of work on applying a heat insulator (since you need to apply one material instead of several and due to the ease of working with the material).
2. Reduced costs for subsequent repairs of pipeline insulation after the expiration of the warranty period (there is no need to remove old damaged insulation and carry out preparatory work on pipe insulation).

3. Reducing costs for storing thermal energy in pipelines, steam boilers, in pipelines central heating etc. – Keramoizol has very high thermal insulation characteristics and promotes complete thermal insulation of steam boilers, pipelines, transitions and valves in the most difficult to reach places.

4. Keramozol can be used for application even on the directly hot surface of pipelines - to carry out thermal insulation work without stopping the operation of the steam boiler or heating network as a whole.

5. Reducing costs associated with the installation of thermal insulation, since the use of Keramoizol will lead to a significant reduction technological operations required for thermal insulation in the old way.

6. In the event of an accident, a significant reduction in the time of searching for a fistula, rupture or pipeline leak in the event of emergency situations, and therefore a reduction in the cost of carrying out repair work(there is no dismantling of old insulation and installation of new insulation is not required).

Application method

Liquid thermal insulation KERAMOIZOL is packaged in buckets with a capacity of 1 l., 5 l., 10 l., 20 l. already absolutely ready for application (you just need to stir without using a mixer or drill). Apply KERAMOIZOL to a previously prepared (primed) surface using a brush, roller, paint brush, etc. in one or two layers, depending on the thickness of the required thermal insulation. For instructions, see the FILES section on the website teplota.com.ua.
1. Temperature during operation of the applied liquid heat insulator is from -50 to +220 °C. The surface temperature at the time of application of the liquid heat insulator can range from plus five degrees to plus ninety degrees.
2. The thickness of the first layer of KERAMOIZOL application is from 0.3 mm to 0.5 mm, drying of one layer of KERAMOIZOL occurs after 24 hours at t = +22 degrees, if the ambient temperature is higher, then the drying time is reduced.
3. Keramoizol consumption when applied in one layer = 1 liter of Keramoizol is consumed per 1 m2 with a coating thickness of 1.0 mm.
4. The service life is more than 2 years.

Thermal conductivity indicators

Physical and technical characteristics of liquid heat insulator KERAMOIZOL
Complete drying time at +22 C, hours: 24
Operating temperature range, C: from -50 to +260
Tensile strength index, kg/cm2: 8.70
Vapor permeability of Keramoizol, mg/(m*year*Pa), not more than: 0.02
Water absorption of Keramoizol,% by weight: 15.0
Coating adhesion, MPa: to steel – 0.6; to concrete – 1.0
Thermal conductivity of the applied coating, (W/m oC): 0.0025
Density, g/cm3: 0.7 – 1.5
High resistance to: precipitation(rain, hail, snow), sudden changes in temperature, exposure solar radiation, radiation. The material is non-flammable and absolutely fireproof!
The warranty period is 7 years. Service life (without repair) when applied from the outside is more than 20 years.
Manufacturer: Ukraine, SevSnab LLC

For more detailed and accurate information on availability and prices, please contact the managers of the online store TEPLOTA.COM.UA

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