Sawdust cinder block. What is included in cinder blocks: their production technology. Production of sawdust concrete blocks

Cinder block is one of the most popular building materials. Manufactured using the vibrocompression method from concrete mortar. A wide variety of buildings are erected from cinder blocks - from sheds and garages to residential buildings.

Are you planning to build something out of cinder blocks? Make them yourself! There is nothing complicated in the production technology of these concrete blocks. You need to thoroughly understand the operating procedure, find out the basic requirements and follow the recipe.



The dimensions of the cinder block are standardized - 188 x 190 x 390 mm. Each block has holes. Usually there are 3 of them. For the manufacture of building elements, a mixture of cement of a grade not lower than M400, blast furnace slag and coarse sand is used. Additional fillers and plasticizers are often added.

You can make blocks either manually using molds or using equipment with a vibrocompression function.

On average, one bag of cement is enough to make 36 blocks. The savings are obvious.

The cinder block must have correct geometry. Even small irregularities will lead to deterioration in the quality of the masonry. To get even blocks, the molds need to be filled not just to the brim, but with a slight mound, because... During vibration, the concrete will shake slightly and settle.

Prices for different types of building blocks

Building blocks

How to prepare the solution?

There is no universal solution composition for making cinder blocks - each craftsman has his own unique recipe. In general, you need to focus on the characteristics of the slag composition.

ComponentsVolume, l, per blockCompressive strength of the dried block, kg/cm2Frost resistance finished block, cyclesThermal conductivity coefficient of the finished cinder block
Slag up to 8 mm10 30-40 30 0.35-0,4
Sand up to 3 mm1,8
Cement2,75
Water1,5

There is a standard “factory” recipe, you can use it as a guide. The proportions are as follows:

  • slag – 7 parts;
  • sand – 2 parts;
  • cement - 1.5 parts;
  • water – 1.5-3 parts. More about the definition required quantity water will be discussed later.

Helpful advice! Previously, standard dimensions of slag concrete blocks were given. However, for private buildings it is more convenient to use products with dimensions of 400x200x200 mm.

In addition to slag, the composition of such blocks can include ash, sawdust, gypsum, broken bricks, coal combustion products, gravel and other similar materials.

Pay special attention to determining the required volume of water. It must be added so much so that the products do not spread after formation.

You can do a simple test. Drop a handful of solution onto the ground or other surface. If it crumbled, but when squeezed back with your hands, it came back together into a single mass - the consistency is optimal.

Making cinder blocks by hand

If the planned construction is not too large-scale, the blocks can be made without a brick press.

Making a mold


We assemble a mold measuring 40x20x20 cm. If you wish, you can adjust the dimensions at your discretion. To make the mold we use metal sheets or wooden boards.

The design is extremely simple: the bottom and side walls. We fasten the walls taking into account the selected width and length of the block. The height of the edges of the form must also correspond to the planned height of the building elements.

Helpful advice! You can make molds with cells to make 4-6 blocks at a time - very convenient. You just need to increase the length and width of the outer edges and install partitions between them.

Prepare empty glass bottles. You will use them to create voids in the blocks.


Filling the blocks

Pour the solution evenly into the mold to the brim.


Place the bottles with the neck up in the poured mixture. We level the surface of the fill, removing excess mortar.

We wait about 5 hours and take out the bottles. We leave the cinder blocks in the molds for a day, after which we carefully remove them and lay them out in stacks on a horizontal surface.

We leave the blocks to dry for a month. Only after the specified time can the material be used for construction.


Helpful advice! Cover the blocks with plastic wrap while drying. It will protect the products from cracking during the heat and prevent them from getting wet in case of rain.

Making cinder blocks on a machine


The machine allows you to significantly increase work productivity. The equipment has a fairly simple design.


Assembling the machine

The main element of a homemade vibratory compacting machine is a mold (matrix) for slag concrete mortar. By its design, this form is metal box With internal elements in the form of voids. The void stoppers can also be removable.


Set for work includes following materials and tools:


First step. We make a mold according to the size of the future blocks. We cut out the side faces of the matrix from sheet steel. We will make a form for 2 blocks at once. To do this, we cut out the inner central partition from steel and fix it in the box.

Second step. We determine the height of the elements to decorate the voids.

Important! In accordance with the technology, the height of the voids should be such that the bottom wall has a thickness of 3 cm.

Third step. We cut 6 pieces of pipe along the length of the limiting cylinders to form voids.

Fourth step. We give the pipes a conical shape. To do this, we cut each piece of pipe longitudinally to the middle, compress it with a vice and connect it using welding machine. each cone on both edges.

Fifth step. We connect the stops in a row along the long edge of the cinder block. Along the edges of the row we add a 3-centimeter thick plate with holes for fastening with eyes.

Sixth step. We make a cut in the middle of each such compartment. We weld lugs on the back side of the form. They will allow temporary fastening of elements to create voids. Very convenient solution– it will be possible to remove the cylinders and make monolithic blocks.


Compact cinder block machine (press on top)

Seventh step. On the outside of one of the transverse walls we weld 4 bolts for the mounting holes of the vibration motor.

Eighth step. Using welding, we attach an apron on the loading side and blades along the edges.

Ninth step. We prepare all structural elements for painting - we clean them and thoroughly polish them.

Tenth step. We do the press. It will look like a plate with holes repeating the location of the holes in the block.

Important! The diameter of the holes on the plate should exceed the same parameter for the recesses in the block by approximately 0.5 cm.

We make the plate of this size and fix it in such a way that it can go deep into the box at the place where the limiters are installed by 5-7 cm.

Finally, all that remains is to weld the handles to the press and cover the structure primer mixture and mount the vibration motor.

An ordinary vibration motor can be converted into a suitable vibration motor. Electrical engine. To do this, it is necessary to weld eccentrics onto the engine shafts. We won’t bother too much - we’ll just weld the bolts so that their axes coincide. To regulate the frequency and strength of vibration, screw nuts onto the welded bolts.





Prices for machines for cinder blocks

Cinder block machine

Making blocks

Recommendations for preparing the solution are given above. You can use the standard recipe or modify it at your discretion. The main thing is to obtain optimal viscosity. It can be determined “by eye” - the lump of mixture should hold its shape steadily.

Before loading the mixture, lubricate the contact metal surfaces with oil. Thanks to this, the solution will not stick to the iron.

We place the finished mixture into the matrix and begin pressing.

Place the filled forms on a vibrating plate and let it compact the solution for 5-15 seconds. After the specified time, add more solution to the mold, because previously loaded will inevitably settle.

We repeat the process, only this time we do not turn off the vibrating plate until the clamp reaches the limiters. We remove the mold until the machine stops.


We give the blocks 1-3 days for initial drying, carefully remove them from the blocks, lay them out on a flat horizontal surface and cover them with plastic wrap. The material can be used for its intended purpose no earlier than after a month.


Good luck!

Video - Making cinder blocks with your own hands

Materials for the production of cinder block

Cinder block is one of the cheapest building materials intended for the construction of lightweight walls. Many who want to build a building from these blocks first think about how to make a mortar for laying cinder blocks, and only then realize that not only the mortar, but also the blocks themselves can be made independently. This material is mainly not used for the construction of residential buildings and is more suitable for the construction of garages, sheds, outbuildings, verandas and so on.

Cinder block is a building material that is intended for the construction of walls of light structures.

You can buy ready-made cinder blocks in any market, but in regions where there are large quantities of raw materials, that is, slag, it is more profitable to make blocks yourself. It is worth noting that not only slag, but also almost any bulk building material can be used as a filler. The most good option expanded clay is considered a filler, but in in this case the cost of blocks will be extremely high.

The use of slag makes it possible to obtain blocks at a low cost.

Standard cinder block sizes

Water, filler, cement and a plasticizing additive are all you need to make cinder blocks at home. It would seem that everything is simple, and you just need to mix the ingredients, but in fact it is very important to maintain the correct ratio of all components. The thing is that if the proportions are not observed, the product has less strength and service life. The results of improper preparation of the mixture for cinder blocks become obvious after a few years, when the blocks literally crumble before our eyes.

You need to pay special attention to the materials used to produce blocks. For example, the following are mainly used as filler:

  • slag;
  • sand;
  • sawdust;
  • crushed stone;
  • gypsum;
  • expanded clay;
  • brick scrap.

When producing cinder blocks, special attention must also be paid to the choice of cement. In most cases, almost any brand of cement can be used in the manufacture of cinder blocks, but most optimal options are cements of the M400 and M500 brands. Cement consumption can vary greatly depending on the composition.

When we're talking about When it comes to fastening material, it is better not to skimp, since a cinder block, in the preparation of which low grades of cement were used, as a rule, cannot withstand significant weights and does not tolerate various atmospheric phenomena, so the surfaces of the edges of the blocks are simply sprinkled. There are several options for mixtures, so it is worth considering this aspect of block production in more detail.

Table of proportions for making cinder block.

It is believed that the proportions of a solution represented by the following indicators: 1 part cement, 3 parts sand, 5 parts slag and 0.5% water of the total volume of cement are most optimal. This ratio is correct if real slag is used, which is a waste product of metallurgical enterprises. To make a high-quality, durable cinder block according to these proportions, you need to take slag gray shade and use it as a filler.

If desired, you can make a cinder block without using sand, the proportions in this case will be 1:9, that is, 1 part of cement to 9 parts of metallurgical slag. Water consumption does not increase and amounts to 0.5% of the total volume of cement.

When using others bulk materials the following proportions are used: 4 parts of filler, 1 part of cement, 4 parts of fine screenings of the existing filler, 0.5% water of the total volume of cement. In addition, it is desirable, although not necessary, to add a plasticizing additive to any composition option, which will significantly improve the performance of the produced material. Besides everything else, various additives make it possible to achieve the most even shapes of the finished product, which facilitates the process of laying cinder blocks during the construction of a structure.

After mixing the starting mixture, the molds are immediately filled, and this stage should not be delayed, since the solidification process is extremely short. Despite the fact that hardening occurs quickly, all blocks must rest for some time to acquire the required strength. After the production of ready-made blocks, you can think about how to prepare a solution for laying ready-made blocks.

Concrete when using sawdust as a filler on line of concretes closer to the classics than wood concrete.

It's all about the presence of sand in the composition of sawdust concrete.

No matter how similar in composition wood concrete and sawdust concrete are to each other - there is a difference, and sometimes it is significant.

We will not analyze the differences; we will consider in detail only the sawdust concrete itself.

There are types of sawdust concrete:

  • thermal insulation(average density from 400 to 800 kg/m3);
  • structural(average density from 800 to 1200 kg/m3).

Like any other concrete, sawdust concrete gains strength best in heat and humidity, since moisture does not evaporate quickly and goes into the formation of cement stone.

pros

The main advantages of sawdust concrete are:

  1. Cheapness of the main components.
  2. Ease of manufacture.
  3. Durability of buildings.
  4. Environmental friendliness.
  5. Excellent thermal protection.
  6. A manufacturing and application technique developed over decades of use.

Minuses

There is only one main drawback: not all sawdust will do for this material. If in the case of sugars from the chips were removed during storage, and according to the ratio of the volume of chips and the specific area of ​​the chips, the decomposition of sugars did not greatly affect the cement, then in the case of sawdust concrete, the process of decomposition of sugars greatly affects the cement itself inside the block.

Manufacturing

In the process of producing sawdust concrete, it is important to take only the most suitable sawdust from those wood species that have sugar content is minimal. Optimal candidates for a second life of waste in sawdust concrete:

  • pine;
  • birch;
  • poplar.

Larch, despite high performance in density and strength is located at the very last place , with the highest sugar content.

If spruce begins to gain strength two weeks after setting, then the end occurs somewhere on the fortieth day after production. But for larch this period is much longer: from thirty days at the beginning of strength gain to one hundred and forty at the end.

All works on monolithic sawdust concrete needs to be done in the spring so that everything will be finished by the fall. Due to the released sugars, it is better to bring sawdust to condition for fresh air, including watering the sawdust to wash away any remaining sugar decay.

A couple of washes with water will already provide the sawdust with an acceptable condition for use in the process of manufacturing sawdust concrete. Sawdust structure when stored in bulk, it will prevent the processes of rotting and burning from starting. Since they are not compressed, there is no need to be afraid of moisture.

Compound

Any brand of sawdust concrete contains:

  • cement;
  • sand;
  • slaked lime;
  • sawdust.

Differences in proportions observed only in the ratio of mixture components.

Each brand of sawdust concrete has its own proportions.

Components

We prepare sawdust concrete with our own hands. We display the proportions of components per 1m3 of the finished mixture in the form of a table:

As we see, with an increase in the amount of cement, the purpose of the blocks is more limited to the construction of non-residential buildings. This is explained by the change in the coefficient thermal conductivity of blocks, nullifying all efforts to heat the building. When using M10 brand blocks, the coefficient is 0.21, which is a very good indicator.

For grade M15, this coefficient is 0.24, which is caused only by a slight increase in strength requirements, respectively, and an increase in the amount of cement to obtain a strong block for construction two-story house. For the M25 block, the coefficient is already almost 0.39, which is two times higher than for the M10 block. This means that the M25 block is twice as cold, but from it you can build large rooms.

The golden mean for sawdust concrete is one-story buildings.

Proportions

The proportions of sawdust concrete are shown in the table:

In volume units this means the following. When producing sawdust concrete:

  1. M10 grades:
    • cement 0.5 buckets;
    • a little more than 1 bucket of sand (a bucket with a slide);
    • sawdust a little more than 3 buckets.
  2. M15 grades:
    • a little more than 0.5 buckets of cement;
    • sand 1.5 buckets;
    • almost 4 buckets of sawdust.
  3. M25 grades:
    • cement 0.5 buckets;
    • sand a little less than 1.5 buckets;
    • sawdust 3 buckets with two slides.

It is important to follow exactly this recipe, because it was worked for decades, much earlier than wood concrete. The lack of progression in quantity and proportions should not be confusing. In each individual case, the components work differently.

Slaked lime as a component is used both as a means of desugaring sawdust, and bypassing this stage, by introducing the required amount of fluff into the mixture.

Preparing the mixture

Surprisingly, the most easy way preparing the mixture is manual. When preparing sawdust concrete with your own hands, ordinary concrete mixers will not work. Due to the lightness of some components, they risk remaining on the walls of the concrete mixer, or simply floating on top of the water. Any loading order.

You can first:

  1. dilute cement in water;
  2. add sand, sawdust and lime.

Another variant:

  1. mix sawdust with lime;
  2. add sand and cement;
  3. dilute with water.

No matter what other people say, it makes absolutely no difference which option you choose.

As a result of the work, a homogeneous mixture is formed, the structure of which contains sand and cement. It is these two components that form cement stone. The lime neutralizes the sugars as they are released from the sawdust, and the sawdust itself is a filler. Classic lightweight concrete.

Machine mixing of sawdust concrete functionally possible if a forced-type mixer is available, as in the production of polystyrene concrete. But even in that case, the order does not matter, since if the sawdust has already been treated with lime during preparation, then it is no longer afraid of water.

Sawdust concrete based on gypsum binder

It is worth mentioning a little about a mixture where cement is used instead building gypsum .

And let people not be afraid of the speed of setting of gypsum in combination with water, since these issues have already found a popular solution.

The problem is solved by adding ordinary detergent, and as is known, it gradually releases water to gypsum molecules that are in an unhydrated state.

Explanation: building gypsum in the form in which it is sold in stores has ability to connect with water, forming a formula already with it, and which is already a solid formation that is not particularly afraid of water.

There is still no end to the debate as to whether it is possible to build external walls from gypsum-based blocks.

According to some data, with proven technology (on hand) and when protecting the blocks from atmospheric influences, it is quite possible to use these blocks for building external walls. Internal ones can definitely be built.

The only question is the price for the binder, but in terms of the volume of sawdust and the setting force, we can say that the costs will be slightly higher, and the rate of strength gain will be four to five times higher.

About the size of sawdust

The size of sawdust does not matter if there is enough binder.

As a rule, sawdust is taken from a sawmill, and the differences in sawdust from strip and disk sawmill so insignificant that they are not taken into account at all.

The chips from rounding and calibrating machines will no longer work.

A homogeneous mixture will not work if in one volume there are fractions that differ from each other in volume by several hundred times.

Among the features of the process - it's important to knead so that when you pick up a lump of mixture and squeeze it with your hands, water does not flow from it in a stream. Although everyone’s strength is different, and you need to approach this issue logically. And after the lump has formed - so that it does not crumble in your hands.

Also for these nuances, lime is present in the solution. She provides mutual adhesion both between sand and cement, and between them and sawdust.

Manual mixing of sawdust concrete using a shovel:

Application of sawdust concrete

Truly a folk building material, as it is the most affordable of materials according to the complexity of production. Perhaps people notice a wave-like interest in such materials. If previously sawdust concrete was a good option for the whole country, then with the wave of Western marketing, people, in pursuit of fashion, moved away from a reasonable framework of choice.

Only now many have begun to pay attention to environmental friendliness and practicality building materials, and not something that was designed for completely different climatic conditions. The following are successfully built from sawdust concrete:

  • houses with up to three storeys;
  • garages;
  • sheds;
  • outbuildings;
  • technological buildings.

Like any moderately hygroscopic material, sawdust concrete needs exterior decoration, just like aerated concrete and foam concrete.

If we consider sawdust concrete in comparison with autoclaved aerated concrete, then the water absorption of the latter is generally 200% of the mass of the block. Therefore, there is no need to be embarrassed by the presence of sawdust in the blocks. A popular insulation material that was produced in Germany at the beginning of the last century - ecowool - is generally made from what is collected from landfills.

Therefore, it is still worth figuring out what is more environmentally friendly - sawdust concrete with natural ingredients, or ecowool with a hypercontent of bromine salts.

Cinder block is a modern analogue of many natural building materials. Recently it has become very popular among summer residents and owners. country houses, as it has a lot of advantages, including low price and light weight, especially since you can use cinder blocks to build any type of building alone - from a small barn to a bathhouse or residential building. Of course, of this material there are some disadvantages, but they can be quickly eliminated with additional facing works.

The peculiarity of this building material is that, if necessary, it can be made independently at home. For example, when you have a limited budget or simply need blocks of non-standard sizes. In this article we will talk about the technology for producing cinder blocks with our own hands, about the basic requirements, rules and nuances of production, and also give a couple of tips and recommendations.

General information

Cinder block - a material that is made by vibrocompression of concrete mortar, has rectangular shape with technological voids inside (up to three) various shapes, standardized size 18.8x19x39 cm.

There are blocks without voids - they are called solid. They are much less common, since hollow cinder blocks are cheaper and have better thermal and sound insulation characteristics. The volume of voids does not exceed 30% of the total volume of each unit.

You can often hear that if you use cement in the manufacture of cinder blocks highest quality, then from homemade blocks you can build a reliable foundation for a bathhouse or house. But this is not true, because the foundation blocks must withstand heavy loads. Therefore, we recommend that for the construction of a bathhouse or residential building, you still purchase raw materials from a specialized construction market or replace them with foam blocks.

When making cinder blocks at home, you will need a special mold, ideally made of metal, in order to use it several cycles in a row, and a special vibrating machine. It is also best if you have a drawing of the blocks themselves, because without it you may end up with something completely different from what you originally wanted.

If you wish, you can change the parameters of the standard drawing, depending on the type of building and the goal you want to achieve.

To produce at home you will need:

  • Coarse sand;
  • Blast furnace slag or fine screening of crushed stone, crushed expanded clay;
  • Cement grade not lower than M400;
  • Vibrating table and vibrating machine;
  • Mold for cinder block.

On average, one bag of cement is enough to produce 36 cinder blocks standard size.

Most main characteristic The quality of a material is its geometry. They must have perfectly smooth edges, otherwise, if there are defects, irregularities, etc., it will be impossible to lay them. To achieve ideal geometry, it is necessary to pour the solution into the mold not just to the brim, but with a small “hill”, since the solution will shrink a little when vibrating.

Mixing the solution

First, you need to understand that there is no ideal recipe for mixing the solution. Every master has the power to change the ratio of the ingredients included in the composition, but if this is your first time creating cinder blocks with your own hands, then you should stick to the standard composition:

  • 7 parts slag;
  • 2 parts of sand or gravel fraction 0.5-1.5 cm;
  • 1.5 parts of cement grade M400 or better M500;
  • 2-3 parts water;

As the main filler, instead of blast furnace slag, you can use expanded clay, clay, gypsum, gravel, perlite and many other analogues. But there is one thing important rule– if slag is chosen as the main filler, then adding other additives is strictly not recommended.

Special attention given to the amount of water in the mixture. The solution should not turn out too liquid or vice versa.

You can also add 5 grams of plasticizer to the mixture for each block, which will help increase heat specifications, will protect the material from moisture and low temperature.

If you would like to get colored cinder blocks, then you can add a little chalk or crushed brick to the solution.

To check the quality, you can do a simple test: take a little solution in your hand, crumple it into a ball and throw it on a flat surface. If it crumbled due to a collision, but when compressed again it regained the shape of a circle, such a mixture can be safely used in construction.

Manufacturing technology

In case you are not planning large-scale construction works, construction multi-story building and so on, blocks can be created without vibrocompression.

Assembling the form

Assembling the form is quite difficult difficult process. The form is made of wood or metal, its dimensions must correspond to the dimensions of the future cinder blocks, on average it is 40x20x20 or 39x18.8x19 cm.

The structure consists of a bottom and side walls. The edges of the mold are made from sheets of metal 5-6 mm thick. The walls are welded together or notches are made in the transverse and longitudinal walls with a grinder, with the help of which they are attached.

If desired, and also to speed up the process, you can assemble a form with several cells 2,3,4 and even 6 or 8. To do this, it is enough to increase the length and width of all edges and install additional partitions between the cells.

To create hollow blocks, cylinders made of wood or metal, usually 2-3 pieces, are attached to the bottom using ordinary hardware (screws or nails). To save money and make your work even easier, you can use regular empty bottles instead of cylinders.

If you use wood as the walls of the mold, then they must be painted. oil paint so that the solution does not stick to the wood.

Production using a mold

Ideally, for the cinder block production process, find a secluded room with a good ventilation system, a flat floor and dry air.

Step-by-step instruction for the production of blocks using the form:

  1. To begin with, all prepared components must be placed in a concrete mixer, adhering to the proportions indicated above.
  2. When the solution is ready, fill the form with it. In order to create voids in the thickness of the blocks, bottles are placed inside the mold with the neck up, usually two or three, pre-filled with water.
  3. The mixture is carefully compacted so that it fills all the voids and removes air bubbles, because the more air the block contains, the less quality and reliable it is.

The solution is left for 5-6 hours, after which the bottles are removed, and the blocks themselves are left in the mold for another day. Afterwards, the blocks are taken out and stored in stacks in a dry place, inaccessible to sun rays place. They are dried for 28 days so that the solution completely hardens and gains its ultimate strength.

In order to prevent cracking and other deformations, the blocks must be sprayed for the first few days. a small amount water, after which they should be wrapped in a layer polyethylene film.

Production using a vibrating machine

A vibrating machine makes it possible to speed up and facilitate the process of producing cinder blocks significantly, but the price for such a unit is quite high. Therefore, for one-time use, it is better not to buy a machine or assemble it yourself, although in this case you will need certain knowledge in electrical and engineering.

The price of a machine depends on three main factors: manufacturer, power and productivity.

Here are 3 simple steps producing blocks at home using a vibrating machine:

  1. The mixture is mixed in the required proportions in a concrete mixer.
  2. The solution is filled into a mold with a small slide. After that, the vibrator is turned on for 5-10 seconds, the solution settles. The procedure is repeated until the clamp settles on the limiter.
  3. Then the machine is turned on again for 10-15 seconds, and the mold is removed without turning off the unit.

Within a week (5-7 days), the blocks are dried, and their complete hardening occurs no earlier than after a month.

Cinder blocks are stored in pyramidal stacks of up to one hundred units in each stack.

  1. Blocks made with the addition of cement are stronger and more durable. Lime blocks cope with loads a little worse.
  2. During drying, the blocks should not be placed close to each other. This can only be done after the solution has completely dried.
  3. If you replace small granules with sand, the technical characteristics of such a material will only increase.
  4. If you want to save money, you can combine cement and lime in a ratio of 3 to 1. This will not affect the quality in any way.
  5. Remember, the thicker the solution, the faster the block will dry.
  6. Immediately before pouring the mold, it must be cleaned and wiped. To do this, use diesel fuel, waste machine oil and so on. This manipulation will prevent the solution from sticking to the matrix.

Despite the fact that wood and brick are leaders in the construction markets, many craftsmen have learned to save money by making inexpensive, but quality material– cinder block. Owners summer cottages attracts simple technology production. A machine for making cinder blocks at home can be bought at any construction market. By adhering to the recipe, you can easily short term make blocks of fairly decent quality.

How to make a mortar composition for laying cinder block worries all novice builders who decide to lay it out themselves own house. There are several types of such composition.

Types of masonry compositions

You can use several solution options:

  • Prepared with your own hands.
  • Purchased dry powder, for the production of which you will need a certain amount of water.

The price of ready-made mixtures can be several times more expensive than a self-prepared solution.

What properties should a mortar for laying cinder blocks have?

The proportions of the solution are different, it all depends on different cases. For this reason, the following plays an important role:

  • Viscosity of the composition.
  • Durability after drying.
  • Spreadability when applied to the surface.

Also worth considering:

  • The composition of the solution must be free of lumps.
  • This will make it possible to lay the material evenly.
  • Special additives are very popular in the preparation of the solution.
  • They allow you to increase the strength and reliability of the composition.

The type of material laid determines not only the consumption of the product, but also its ingredients.

Types of cinder block masonry and material characteristics

The material is very popular and there are reasons for this:

  • This is due large sizes material.
  • They are 390x188x190 mm.
  • The material has excellent characteristics and properties.
  • Sound and heat insulation properties are high.
  • The strength of a material is determined by its structure.
  • Thanks to all the available ingredients, you can make a cinder block yourself.
  • Only for such a process there are special instructions.

The amount of raw materials should be checked with professionals in this field.

The consumption of mortar per cubic meter of cinder block masonry depends on the type of masonry. The most economical is masonry of 0.5-1 blocks. The thickness of the mortar is 1-2 cm. It is not recommended to make it thicker, since then the building will not have high strength.

  • Initially, the quantity is calculated required material for masonry.
  • Then, based on the data obtained, the solution consumption for laying the cinder block is obtained.
  • It also depends on the thickness of the applied product.
  • To make the solution more economical, it is not recommended to apply it more than 10 mm.

Homemade solutions for laying cinder blocks

There are standard batches of mortar for laying cinder blocks, which are most often used in construction.

More details:

  • They are characterized by the preparation of ordinary concrete mortar.
  • It consists of concrete, sand and water.
  • The sand-cement mixture is made up of 3-4 buckets of sand per 1 bucket of cement.

How to make mortar for laying cinder blocks? Below is an example of another fairly simple and standard mortar for laying material:

  • Sand (purified or not, river or quarry).
  • Portland cement (grade not lower than M 400 or M 500).
  • Water.
  • Red clay.
  • Plasticizers that regulate the density of the solution.
  • The ratio of sand and cement is 3 to 1.
  • The container for determining the proportions of sand and cement must be the same. For example, a bucket or basin.
  • It is also worth considering the size of the concrete mixer in which the mixture is mixed.
  • It will be impossible to add or remove already mixed ingredients.
  • Mortar for laying cinder blocks, proportions of this type imply the use of 3 buckets of sand and 1 bucket of cement and 1/3 bucket of red clay.

Stages of work:

  • Sand, cement and clay are poured into the prepared container.
  • All of them are mixed using a special wooden shovel or a simple stick.
  • After the concrete mixer begins to rotate, water is gradually added using a bucket of the same volume.
  • Its quantity depends on what type of masonry is chosen.
  • Also taken into account total weight future building. The solution must withstand all loads and securely secure the material.

You need to pour water into the dry mixture in buckets. Do not pour several buckets at once. This may result in a liquid solution that cannot be used for masonry. It will spread.

Solutions for laying cinder block:

  • M100.
  • M150.
  • M300.

All these solutions can be made independently:

  • How to prepare a mortar for laying cinder block M 25? For this, a ready-made cement solution of grade 300 is used, to which one part of sand is added.
  • Preparation of M 75 solution is also a fairly simple process. For this you need a brand ready solution M 400. One part of cement should be mixed with 0.5 parts of lime powder and 4 parts of sand.
  • Mortar grade M 100 is prepared from grade 400 cement, with which 4 parts sand and 0/3 lime are mixed.
  • Mortar grade M 150 is prepared using cement M 400. Sand is mixed in a ratio of 2.5/0.1 sand/lime and 1 part cement.

The solution consumption per 1 m3 is at least 30-40 kg.

  • This consumption is relevant only for masonry, which is carried out at temperatures from +5 to +25 degrees.
  • Also, the thickness of the walls ranges from 40 to 50 cm.

Ready-made solutions for laying cinder blocks

Before you start making a mortar for laying cinder blocks, it is worth evaluating the advantages of ready-made mortars.

Read more.

  • When purchasing a ready-made mixture, you do not need to look for suitable ingredients. All of them already come in powder in the required proportions.
  • There are mixtures with plasticizers or special additives that will add strength to the masonry.
  • Price ready-made mixtures not too different from making it yourself.
  • It is not recommended to use them in fairly large quantities, since the strength of the wall or any other structure will be in question.
  • The thickness of the solution using ready-made mixtures does not differ from the thickness of the prepared solution.
  • It is also not recommended to add lime to them, which will ruin the strength of the solution after drying.

Examples of ready-made adhesive solutions for laying cinder blocks:

  • Ivsil Block.
  • Weberbat Block.
  • Unis-Uniblock.
  • Founder of T-112.
  • Knauf LM-21.

Worth considering:

  • These solutions are universal.
  • They can be used both for denser masonry and for masonry with a thin layer of mortar.
  • The minimum thickness of the solution is at least 3 mm.
  • You can use them not only for masonry, but also for finishing chips and other deformations.
  • Despite thin layer, the solution will not freeze and will not lose its properties and qualities.

Before choosing a product for laying cinder blocks, you need to take care of the convenience and ease of preparation. For some non-professionals, it is better to give preference to ready-made powders, which are simply diluted with the addition of water, watch the video on the topic.

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