Homemade vise for a home drilling machine. Machine vices for a drilling machine: types, features. How to make a vice from metal with your own hands: materials and sequence of work

Bench vices are necessary equipment in the workshop of any man, without whom it is difficult to do in one form or another of work.

It is not at all necessary to place them in the garage; you can set up a corner for a vice at home, for example, using a table or an ordinary stool.

Why do you need a bench vise?

When processing or sharpening any part, it is necessary to fix it firmly and reliably, that is, to hold it in a certain position. The photo of the vice shows the operating principle of this equipment.

The parameters and dimensions of the vice are determined depending on what type of tool needs to be firmly held.

The design of a carpenter's vice includes:

chassis screw;
handle;
movable and fixed sponge;
base plate.

Main types of bench vices

Before making a vice with your own hands, you need to decide on the choice of work associated with it.

All types of vices are divided into two types:

non-rotary have more simple design and they are easiest to make yourself. The part is fixed strictly in one position.
rotary vice most often adapted for drilling on a machine. During operation, it is possible to rotate the workpiece without unclenching it.

The material of the vice body is most often made of durable cast iron. It is important to know that cast iron is not intended to be exposed to high temperatures, steel metal is suitable for these purposes.

If the work will be carried out with small-sized parts, you should not increase financial costs and make compact small vices.

A small vice with a ball joint base is useful on the farm for processing very small parts that can be secured individually. These are mini-vises with suction cups, mounted on a glass or well-polished surface. But they are suitable for rare non-serious work.

Please note that it is wise to install soft attachments on the fastening part for working with soft parts, so as not to cause damage to them. A vice with the least amount of play when the jaws are fully extended is the ideal option.

A vice without a rotating mechanism will save a lot of money, unless, of course, it is needed in the work.

Work on making a bench vice at home

Carpenter's vices, made independently at home, will save significantly family budget than their store-bought ready-made “brothers”. And a huge plus is that the product can be made according to personal preferences and for certain individual types of work.

It is absolutely not difficult to find material for the structure; it could be: a piece of technical pipe, a used jack, old lathes, presses, etc.

And if you go to a metal collection point, there will undoubtedly be a suitable part for a vice that will cost you a penny.

Classic homemade vice

There are many types of vices, but the most popular and traditional is the type with steel material. Such a vice will be much more reliable than a factory-made one.

The structure consists of:

Note!

a steel plate of at least 3 mm, but it can be much thicker;
external and internal channel (120 and 100 mm);
steel lugs;
turning cutters 2 pieces;
a small piece of reinforcement (rod for a gate);
a nut (2 pieces), a pin or a screw of a certain diameter that corresponds to the rod;
washer (2 pieces) of the same diameter with the lead screw;
screw pair 335 mm;
To secure the propeller chassis, a thick plate is needed.

It is necessary to separate the lead screw with washers on both sides of the plate. One of the two washers must be secured with a cotter pin or a locking ring, so that the part is completely removable; you must first weld the screw thread to it.

The handle should also be collapsible on one side, and reverse side It is worth welding it with a nut. It is necessary to weld a nut with a channel from the screws flush to the plate. To make the channel inside with the screw move easier while moving, it is recommended to lightly process it with a file.

Sponges are welded to the so-called ears, made from turning cutters. They are placed on Right place When the lead screw is screwed in, the ears stand at the perfect distance from each other.

But you can also connect them with wire for greater convenience, so in the future it will be more convenient to fix uneven parts, the shape of which is expanded towards the bottom.

These homemade vices allow you to process larger parts.

Note!

To perform work in a home workshop, it is recommended to choose the simplest fixed vice for the machine.

It’s not at all difficult to make them yourself, you just have to watch the video and recommendations, which without special labor can be found on the Internet and drawn up correctly in advance.

DIY vise photo

Note!

Usage drilling machine provides for the fact that you have clearly fixed the element being processed and it will not move until the drilling process is completely completed. Only after a person is satisfied with the result can the part be removed and used in other conditions.

To clamp parts in the desired position, a table vice for a drilling machine is used. It is difficult to overestimate the importance and influence that machine vices have on the entire work process, which is associated with the manufacture and boring of various parts.

This article will talk about machine models of vices, their varieties and features.

1 General information

The drilling machines themselves are rigid structures consisting of several basic elements. The base of the machine is always the bed on which the main frame is attached. The bed is equipped as table machine, and a floor sample.

However, if we consider the desktop type of equipment, then the frame acts as both a base and a substrate for future materials.

Floor-standing models use universal parts. Here the bed already functions as a base that holds the tabletop machine in one place. Well, the parts will be directly clamped by special discs.

Initially, machines are rarely equipped with a vice, since this increases their production costs. And the buyer does not always need a universal machine vice. Sometimes, for small jobs, the basic configuration of the working unit is enough. This applies to people who process soft materials.

For example, wood, plastic, non-ferrous metals of low density, etc. Here there is no great need to clamp the workpiece in a vice. In fact, you can even hold it in your hands.

Agree, a person who uses a table-top drilling machine to drill holes in boards for furniture has no need to buy expensive vices from the Enkor or Sturm companies.

After all, it is quite possible that they will not be useful to him at all in his work. And the cost of a table vice for an Enkor or Sturm drilling machine, although not so high, will still raise the cost bar. But everything changes if you need to work at full strength and with serious metals. In the same steel treatment Without a machine vice there is nothing to do at all.

Well, you won’t be holding the workpiece with your hands while the tabletop machine is drilling. This is prohibited by safety regulations, and is simply ineffective.

Human power is not enough to properly fix a part in the right place and position. If the part needs to be installed at a certain angle, then the situation only gets worse.

And it doesn’t matter whether you use a desktop or floor machine, in any case, you will simply need a fixed vice. In addition, there are additional clamping parts that partially perform the functions that a machine vice provides, only they are cheaper and easier to install.

1.1 Operating principle of vices and clamping mechanisms

The vice itself is a powerful clamping mechanism made of steel parts. Their design can vary significantly depending on the variety chosen.

For example, hand-made fixed vices have a more rigid design and are cheaper than all others, rotary models are more functional, and universal ones combine the most useful functions from both types. But they usually cost the most.

There will be certain differences between the products of different companies. On modern market The most common vices are from Enkor and Sturm (for example, in the Sturm BD7037-999 model). It is worth understanding that the design and solutions in the Enkor vice will differ from the same solutions, but in Sturm products (for example, in the Sturm BD7037-999 model). However general principles the designs remain virtually the same.

They consist of:

base strips;
two clamping parts;
screw for rotation with handle;
force transmitter;
additional elements.

The base plate is made of hard metal. It is the basis for the entire future design. It is on the bar that the clamps are mounted, a hole for the screw is drilled on it and force transmitters are thought out.

Clamps on bearings are installed on top of the bar. One of the clamps is connected to the screw, by rotating it it is possible to change its position. The screw can be a very ordinary threaded rod (these are used when assembling homemade models vice), or can be a specially bored element with the possibility of installing transmission gears on it.

In this case, the clamp is also set in motion according to its own system. And it can vary depending on the parts used, as well as the purpose of the vice itself.

Thus, the simplest non-rotating models work due to the direct action of a screw on one of the clamps or jaws, as it is popularly called. When rotating, the screw passes through a thread that is cut in the body, and its outer part is directly connected to the jaw. Thus, tightening the screw clockwise leads to its displacement closer to the counter clamp, and unscrewing, on the contrary, pulls the structure back.

Rotary models, as a rule, are much more complex in design, so here screw guide rods can be equipped with the simplest rectangular-type gears made of cone-shaped gears.

However, rotary samples do not necessarily have to be equipped with complex mechanisms, just as non-rotary ones are not always limited to just a screw drive that is installed on the thread.

The type of manufacturer and his decisions will also have a big impact here. For example, in the line of vices from Enkor or Sturm there are rotary machine models, both with complex algorithms transmission of forces, and with more simple options execution.

And optional complex design is a big plus. For example, the same Sturm BD7037-999 vice is assembled according to the simplest technology, and in terms of their popularity they can compete with many more advanced products from the company Enkor, etc.

1.2 Pressure bars

Don’t forget about the use of clamping bars. These products, although they have an extremely simple design, are still quite highly effective. Pressure bar – this is a small element machined from metal with a hole for one or more fasteners.

The plank can be curved to one side. When mounting it on a table, the bar must be attached to the base of the machine, having previously been fixed above the working element. For example, steel plate, tube, etc.

Once fixed, it will hold the part securely and allow you to process it as needed. The slats can be either regular plates or advanced ones. They can be shaped like a horseshoe, curved at a right angle, T-clamp, cross, etc.

The most interesting rotary samples (yes, there are such things) are even equipped with spring mechanisms in order to be able to more effectively interact with the workpiece during drilling.

However, all these devices will still be inferior in efficiency to standard vices. However, if you use desktop version If the machine is of low power, then the clamping bars in this case will be more than enough.

2 Types and differences

Machine vice divided into several main types. Having understood them, it will be much easier for you to navigate all the diversity that is presented on the market.

So, machine vices are divided into:

fixed;
rotary.

Each of these varieties has its own characteristics and even scope of application. Moreover, different companies have different attitudes towards the production of certain products.

For example, the Enkor company prefers to manufacture mainly rotary complex vices, which are used in industry and mechanical engineering.

2.1 Fixed vice

These machine vices are also called stationary. Almost their entire design has already been described above. The sample consists of a rigid base on which two clamps or jaws are attached. One of the clamps is operated by a screw mechanism with a handle. When it rotates, the sponge moves to one side.

If the machine vice has an advanced structure, then the jaw can be rotated in one of the directions to change the area of influence on the work element.

For example, one side of the sponge may have a flat shape for reliable fixation of plates and elements with flat sides, and the second will be specially machined for round products such as pipes. It is quite obvious that The easiest way is to make a homemade universal vice for a drilling machine, made by yourself. Although, when working with your own hands, you will have to work hard, as this is not an easy task.

The Sturm BD7037-999 vice is the most popular example of the simplest clamping mechanisms.

Due to the low cost, high efficiency and simple design, they can compete with the most popular models from Encor and other well-known manufacturers of similar equipment.

2.2 Rotary vice

Rotary vices differ from non-rotary ones in that they allow you to manipulate the object being fixed in several directions. For example, a standard table saw is equipped with only a bed with bolt-on mountings.

These fasteners are specially designed so that you can quickly and independently install fastening bars or a vice on a tabletop machine.

However, the non-rotating type of vice does not allow us to rotate it as we want. That is, for example, if you need to process a rectangular part in one place and then in another, then the vice, at best, will have to be unclenched and compressed again.

As you yourself understand, such actions do not contribute to increasing the efficiency of work in production. Rotary units give us a completely different situation. The simplest rotary vice can be rotated around its axis. It's quite convenient.

However, there are also more advanced models. This is a longitudinally rotary vice that allow not only to rotate the workpiece, but also shift it a couple of centimeters from the central axis.

Well, the most effective, as well as the most expensive, option is rotary models that can rotate in three planes. They are also called globe.

Such mechanisms, in addition to the functions described above, also allow you to tilt the part at your discretion. That is, they make it possible to manipulate its position in three-dimensional space.

2.3 Do-it-yourself homemade vice for a drilling machine (video)

The vice used for equipment performs a very important function. They provide reliable fixation of the part, which is necessary for drilling to be performed with maximum accuracy. The modern market offers a wide variety of models of vices for drilling machines. Each of these models has its own design features and areas of application.

Purpose and use of a vice for a drilling machine

Drilling machines, which can be either floor-mounted or tabletop, are designed to form holes in parts made of different materials. As mentioned above, a vice for drilling machines allows you to perform such a technological operation with maximum accuracy and safety.

Not all models of drilling equipment have a vice in their basic configuration. The latter, although slightly, increase the cost of the machine. The absence of such a device as a drilling vice in the basic configuration of the equipment is also explained by the fact that when working with workpieces made of soft materials (wood, plastic, etc.), they may not be required. When drilling holes in such materials, very small cutting forces are created, and it is not difficult to hold the workpiece with your own hands.

You definitely cannot do without a vice if holes are drilled on a machine in parts that are made of metal. In such cases, holding the workpiece with your own hands is not only difficult and ineffective, but also unsafe.

Machine vices are especially indispensable in cases where the part must be positioned at a certain angle to perform drilling. Of course, instead of a vice for a drilling machine, you can use simple clamping fixtures, which is not difficult to make with your own hands. However, if you are interested in the reliability of fixing the workpiece, the safety of performing work on the machine and high accuracy carried out technological operations, it is better to purchase serial models. In most cases, a homemade vice for a drilling machine will cope with such tasks.

Drawing of a small-sized homemade vice: 1 – body; 2 – movable sponge; 3 – screw; 4 – bushing; 5 – knob; 6 – clamp; 7 – washer; 8 – pin (click to enlarge)

Design and principle of operation of clamping devices

Since machine vices are necessary to securely hold the workpiece during processing, they are made of durable steel elements. Depending on the type and purpose of the machine vice, their design can vary significantly.

The most inexpensive and least functional are the fixed-type vices, but these models have the most rigid design. By the way, homemade vices for a drilling machine are most often non-rotating.

The mid-price category includes rotary models, the functionality of which allows drilling operations to be performed more efficiently. The advantages of vices of the first and second types are combined into universal devices for a drilling machine, which, naturally, makes the cost of such devices quite high.

Even vices of the same type, but produced by different companies, may have certain design differences. This is explained by the fact that each manufacturer tries to provide their products with additional options, to make them more reliable and convenient to use.

Whatever functionality a machine vice has, the basis of its design is required elements, which include:

strips that act as the base of the vice;
two jaws that provide clamping of the workpiece;
a screw with a handle, which ensures the movement of the movable clamping jaw;
plates that serve as working elements of the clamping jaws;
a number of additional details.

The bar, which acts as a base, is the supporting element on which all other parts of the vice are fixed. It is on the bar, which is made of hard and wear-resistant metal, that a hole for the screw is drilled and the movable and fixed jaws are mounted. To ensure precise movement, there is a rectangular shank on the bottom of the movable jaw, which is inserted into a cutout made on the fixed jaw.

The screw responsible for moving the movable jaw is connected to it, which is ensured by a special locking ring. Rotating in the threaded hole of the base plate, the screw moves the movable jaw, thereby ensuring clamping of the workpiece processed on the drilling machine. To understand how a vice works, you can watch the corresponding video.

Both serial models and homemade vices for a drilling machine can be made according to different patterns of screw action on the movable jaw. In the simplest models of a vice, which are easy to make with your own hands, the screw is directly connected to a movable jaw, which it either pulls (unclamps the jaws) or pushes (compresses the jaws), which depends on the direction of its rotation. In more complex models, which may include both fixed and rotary vices, rotation of the screw is transmitted through gear drives, which makes the work of the drilling machine operator easier. Thanks to the gear drives, very little force is required to compress or unclench the jaws of the vice.

It should be borne in mind that the presence of a gear mechanism is not at all a criterion that should be emphasized when choosing clamping fixtures for a drilling machine. Many famous manufacturers, whose products are popular with specialists all over the world, produce devices whose operating principle is implemented according to a standard scheme, which does not make them less effective or inconvenient to use.

Important structural elements vices of any type, which experience significant loads during operation and ensure reliable fixation of the workpiece being processed, are pressure plates, or strips. Such elements, made of durable metal, are attached to the working surfaces of the clamping jaws using screw connections.

Standard clamping bars have a flat work surface, on which a cross notch is applied. More specialized types of planks are also used, which are necessary for processing workpieces of a certain shape. The working surfaces of such planks can be made in various forms(angular, concave, etc.). In some modern models The clamping bars of a vice can be spring-loaded. This design makes it possible to slightly increase the convenience of fixing parts in the clamping fixture of a drilling machine.

Types of machine vices

All vices used to equip drilling machines can be divided into two main types:

fixed;
rotary.

The type of vice is selected depending on what technological problems need to be solved with their help.

Fixed vice

This type of vice is often called stationary. They have the simplest design, so they are often made by hand. The principle of operation of such a device, fixed on the working table of a drilling machine in one position, is described above.

Using non-rotating vice models, only one hole can be made in the part, after which it is necessary to unclench the jaws of the device and rearrange the part (or move the vice itself along the surface of the workbench).

This type of vice is characterized by increased structural rigidity, but requires more time to perform auxiliary technological operations, when compared with rotary models. The advantage of such vices for a drilling machine is that they are affordable.

Rotary vice

A rotary vise is a kind of coordinate device for a drilling machine. They allow you to change its spatial position during processing without releasing the workpiece. Devices of this type appeared on the market at a time when it was necessary to make efficient and reliable clamping devices for processing workpieces in serial production.

Thanks to the presence of a special rotating platform, the jaws with the part fixed in them can rotate 360 degrees. Having drilled in one place, such a platform can be easily rotated to the required angle without loosening the part, and drill a hole in another place.

More advanced models of rotary vices, due to the presence of cross guides on their base, allow you not only to rotate the clamping jaws to the required angle, but also to move them in a horizontal plane along two axes. Making such a device with your own hands is much more difficult than a fixed vice, but it is possible if you wish. Such a device for a drilling machine can significantly increase the productivity of technological operations, which is especially important for mass production.

A vice for a drilling machine is a necessary and expensive thing. They act as a retainer when working with a drilling machine. To ensure that the part is securely and firmly fixed, does not “walk” or move, clamping jaws are used. There are a huge number of models on the modern market, all of them equipped with different functions. A vice is often not included with a drilling machine, so the question arises: is it possible to make one yourself? The answer is simple: of course you can. You need to spend a little money to make a decent quality holding device.

Types of vices for drilling machines

Vices can be divided into two main groups:

rotary;
non-rotating.

Rotary vice

This type of vice allows you to fix a part, drill a hole in it in several places, without removing it from the clamping jaws. Can rotate 360 degrees, making drilling easy required quantity holes without wasting much time. They are most often used in mass production, in plants and factories, when the number of parts made depends on time.

Some rotary locks are equipped cross guides(cross vice). They allow you to move a fixed part not only at a certain angle, but also in a horizontal plane along two axes. It is quite difficult to make such a design at home, but there are several ways.

There is another type of rotary vice - globus or sinus. They allow you to move a fixed part in three planes, which significantly increases productivity. This type is only necessary for mass production. Globe vise allows you to make inclined holes in a part. It is interesting to watch their operating principle in the video.

Fixed vice

Often fixed vice are called stationary. They are a design of two clamping jaws that fix the part in one position. The part cannot be moved without releasing the jaws. This type is very convenient when working with a drilling machine at home. They are quite easy to make with your own hands. The advantage is the affordable price.

Design and purpose of the vice

Drilling machine designed for drilling holes in different materials. If you need to drill a hole in soft plastic or wood, you do not need to use a workpiece clamp. This design is easy to hold with your hands. But if you need to form a hole in metal, then you can’t do without a vice. Firstly, it is very difficult to hold the structure with your hands, and secondly, this is prohibited by safety regulations. Clamps for a drilling machine are especially necessary when the workpiece needs to be secured at a certain angle.

Because the main function Clamps for a drilling machine are used to secure the workpiece; the base of the structure is most often made of steel. Modern sellers offer a huge number of different models that are equipped with all sorts of functions. But the design always implies the presence of:

Steel base - all other parts, the fixed part, are attached to it. There are always holes in the base for fixing to the floor or table.
Fixed jaw - welded to the base.
Movable jaw - connects to a screw that causes the jaw to move. This ensures clamping of the workpiece.
A screw with a handle sets the movable jaw in motion and fixes the jaws at the required distance from each other.
Plates - mounted on clamping jaws, made of durable metal, can have different shapes(angular, concave, flat).

Instructions for making a drilling vice with your own hands

Do non-rotating machine clamps DIY is quite simple. Homemade vice for a drilling machine are convenient, economical, and their production does not take much time. When making homemade machine clamps, it is recommended to use strong metal, such as steel.

To make homemade clamps you will need: a base ( metal box in the shape of a rectangle with high ends, inner part must be hollow), two plates that act as clamping jaws, a screw, a lever, a jaw clamp (two small parts that can be used to connect the movable jaw and the screw), nuts.

The first thing to do is draw a drawing future vices for a drilling machine, adjust all sizes. You can use a training video in which the dimensions have already been calculated. Then, you need to select or buy blank parts for homemade clamps. Once all the parts are in stock, you can begin production:

Every type of machine clamps designed for a specific type of work. For home use An inexpensive non-rotating vise is best. For mass production, it is certainly more cost-effective to purchase a rotary vice. Making homemade clamps is a simple and quick process. If you use the training video, the production time will decrease several times.

Elen 27-12-2017, 14:21 19 478 Adaptations

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Have a good time everyone. This is an analogue of a vice for a drilling machine. The hero of our today’s article was able to assemble it. To begin with, the author took two pieces profile pipe with dimensions 30 mm by 25 mm.
One of the pieces is slightly shorter than the second.
Next, he marked the locations for the through holes.

I made one hole at 5 mm, the second at 8 mm.

Then he made another hole in these places.
Then I sawed out the unnecessary pieces and removed them using pliers.

Next, the author cut threads in the holes to 5 mm.
Then he took two pieces of 130mm long square rod.

I made marks and, holding the rods in a vice, made holes, first with a small drill, and then with a 5.5 mm drill.

Then I cut the threads in these holes.
Then the author took such a mount. He will make clamps out of it, cutting off all the excess.

Next he took epoxy resin.
Threaded the M 6 bolt into the plastic sleeve and filled epoxy resin.

I put a washer on top and tightened it all with a nut.

WITH outside The author also coated the plastic bushing with epoxy resin and put on a rubber bushing.

Then I screwed this bolt with bushings into a square rod.
I took a nut in a plastic case, poured epoxy into it and screwed it onto the bolt. (Such a nut can be replaced with a regular wing nut.)

Then I connected all the parts.

The author advises taking this bolt a little shorter for more convenient operation.
These are the two clamps the author came up with.
This is what they look like after installation on the drilling machine bed.
Everyone Thanks a lot. Before new meeting in the next article.

Homemade video:

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usamodelkina.ru

DIY vices: we create different types of clamping devices. 64 photo ideas for different purposes

A bench vise is a necessary piece of equipment in any man’s workshop, and it is difficult to do without in any type of work.

It is not at all necessary to place them in the garage; you can set up a corner for a vice at home, for example, using a table or an ordinary stool.

Why do you need a bench vise?

The parameters and dimensions of the vice are determined depending on what type of tool needs to be firmly held.

The design of a carpenter's vice includes:

chassis screw;
handle;
movable and fixed sponge;
base plate.

Main types of bench vices

Before making a vice with your own hands, you need to decide on the choice of work associated with it.

All types of vices are divided into two types:

non-rotating ones have a simpler design and are easiest to make yourself. The part is fixed strictly in one position.
Rotary vices are most often adapted for drilling on a machine. During operation, it is possible to rotate the workpiece without unclenching it.

The material of the vice body is most often made of durable cast iron. It is important to know that cast iron is not intended to be exposed to high temperatures; steel metal is suitable for these purposes.

If the work will be carried out with small-sized parts, you should not increase financial costs and make compact small vices.

A vice without a rotating mechanism will save a lot of money, unless, of course, it is needed in the work.

Work on making a bench vice at home

Carpenter's vices, made independently at home, will save the family budget significantly more than their store-bought ready-made “brothers”. And a huge plus is that the product can be made according to personal preferences and for certain individual types of work.

It is absolutely not difficult to find material for the structure; it could be: a piece of technical pipe, a used jack, old lathes, presses, etc.

And if you go to a metal collection point, there will undoubtedly be a suitable part for a vice that will cost you a penny.

Classic homemade vice

There are many types of vices, but the most popular and traditional is the type with steel material. Such a vice will be much more reliable than a factory-made one.

The structure consists of:

a steel plate of at least 3 mm, but it can be much thicker;
external and internal channel (120 and 100 mm);
steel lugs;
turning cutters 2 pieces;
a small piece of reinforcement (rod for a gate);
a nut (2 pieces), a pin or a screw of a certain diameter that corresponds to the rod;
washer (2 pieces) of the same diameter with the lead screw;
screw pair 335 mm;
To secure the propeller chassis, a thick plate is needed.

The handle should also be collapsible on one side, and welded on the other side using a nut. It is necessary to weld a nut with a channel from the screws flush to the plate. To make the channel inside with the screw move easier while moving, it is recommended to lightly process it with a file.

Sponges are welded to the so-called ears, made from turning cutters. They are placed in the right place when the lead screw is screwed in, so the ears stand at the ideal distance from each other.

But you can also connect them with wire for greater convenience, so in the future it will be more convenient to fix uneven parts, the shape of which is expanded towards the bottom.

These homemade vices allow you to process larger parts.

To perform work in a home workshop, it is recommended to choose the simplest fixed vice for the machine.

It’s not at all difficult to make them yourself, you just have to watch the videos and recommendations, which can be found without much difficulty on the Internet and first draw up the drawings correctly.

DIY vise photo

sdelajrukami.ru

We make a vice with our own hands. Drawings, procedure, materials used.

A vice is an indispensable device for a variety of jobs.

A new tool is expensive, and different vices are needed. Let's look at manufacturing methods clamping device with your own hands.

Bench vice made from corrugated pipe

In order to make a reliable bench vise, you need a welding machine and the following components:

Several sections of corrugated pipe of different sizes;
Hardened steel stud with coarse thread;
Double height nuts;

A drawing of a vice for a workbench is shown in the illustration. This is a universal option; changes in design are possible, depending on your tasks.

Manufacturing procedure:

Supports are welded to the larger diameter pipe (body) from below. It is welded on the back side back wall(flange) made of steel 3-5 mm. A hole is drilled in the center and the running nut is welded. The rear jaw is welded on top, opposite the front support.

A front flange made of 3-5 mm steel is welded onto the end of the internal movable pipe. A stud with welded lock nuts is inserted into it. Thrust washers must be installed on both sides of the flange. An eyelet is welded onto the front end of the stud for the knob. The front jaw is attached to the top of the movable pipe.

IMPORTANT! The gap between the body and the moving pipe cannot be painted. There should be grease there. The same lubricant is applied to the threads of the stud.

For reliability, metal plates made of hardened steel can be screwed onto the jaws, for example, holders from turning tools, with notches made with a file. Homemade bench vise, shown in the photo:

Carpenter's vice for workbench

For processing wooden products you need a reliable clamp. There is a factory version of the vice integrated into the carpentry workbench.

It is easy to make such a device yourself. Let's take a look at a typical drawing:

Sponges are made from soft, plastic wood, such as pine. Material that is too hard will leave marks on the workpiece. The fixed part is attached to the workbench. A furniture thrust nut for the worm mechanism is mounted on it from the inside. It is necessary to secure guide rods on the sides of the knob to ensure parallel movement.

The movable jaw is equipped with a thrust device for the handle - for example, a fluoroplastic washer. The collar pin is rigidly attached to the handle.

Advice! For strength, sponges can be made from several layers of plywood.

Because it's your personal tool, it will look just the way you need it to do the job. Can be made "on a quick fix» some mixture of a clamp and a vice:

For rough processing of workpieces, a clamping attachment on the workbench leg is useful. The design looks primitive, but it gets the job done.

Specialized clamping fixtures

We looked at options on how to make a classic vice. However, for full-fledged plumbing or carpentry work, special tools are needed:

Angle vise

Designed for fixing workpieces at right angles.

Despite the apparent complexity of execution, such a clamp can be made with your own hands.

The frame is made of steel with a thickness of at least 4 mm. The stop corners are positioned strictly at an angle of 90°. A bracket for the running nut is installed symmetrically to the thrust planes. Using a hardened steel pin, a movable retaining angle, also 4-5 mm thick, is supplied to the stops. A flange for the driver is mounted in the center of the retaining corner.

IMPORTANT! The thrust nut and flange must not be rigidly fixed. Otherwise, it will be possible to clamp only workpieces of the same thickness.

When conducting welding work, it is just necessary to fasten workpieces of different sizes.

To do this, the thrust nut and flange on the retaining angle are attached using an axis, which makes it possible to change the horizontal position of the pin collar.

Vise for drilling machine

A fairly common device of narrow specialization. Drilling machines are usually equipped with clamps, but this increases their cost.

You can make the device yourself. Moreover, a wooden vice is suitable for most drilling work.

For production you will need:

plywood sheet 10-12 mm;
two smooth pins for guides;
threaded pin for the knob;
furniture thrust nut;
screws, nails, PVA glue;

The frame is made of plywood. It is necessary to draw a drawing and carry out all the work on site.

From the resulting array 25 mm thick, we cut identical bars.

We try on the blanks on the bed.

We use steel or aluminum tubes as guides. All holes must be strictly parallel to each other. For high-quality holes, it is better to use not a drilling machine, but a milling cutter with slot cutter. We check the assembled structure.

IMPORTANT! The play in the holes should be minimal.

We install a furniture nut into the thrust strip. We fix the bars on the frame.

IMPORTANT! The movable jaw should not touch the frame; to do this, its height is reduced by 1-2 mm.

To fix the knob in the movable lip, ordinary nails in the form of locking pins are used. Homemade vice for a drilling machine is ready:

Vise for tying fishing flies

The device for tying a popular fishing lure is a rotating mechanism with a vice for the hook fixed at a certain angle.

The rotating mechanism can be made from anything, but the vice should be approached with special care. The jaws must be strong, otherwise it will be impossible to hold the steel hook.

The secret is simple - a homemade vise for front sights can be made from two high-speed cutters for lathe. First, the metal is “tempered”, then after processing it is hardened again. In conclusion, a video about a homemade vice made from what was in the garage. It's quite possible for everyone.

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DIY vice

The most important tool for a mechanic is a vice. Without them, it is impossible to perform most locksmith operations. Therefore, any novice locksmith first wants to purchase this the right tool. A situation may also arise when the old factory vice is simply broken and cannot be repaired.

In such cases, buying a new similar tool is not always profitable, since they are far from cheap. Therefore, many mechanics decide to make a vice with their own hands, which in turn can be difficult for beginners. good experience, and experienced specialists will be able to make high-quality and comfortable vices for themselves.

You can make such a tool in one day from scrap materials, or you can collect the necessary components within a month and make a vice that is not much different from a factory one. In fact, the truth is somewhere in the middle. This article will describe in detail instructions on how to make a vice with your own hands within a few days without special costs.

Vice drawings

Such work can only be performed in a small locksmith workshop with mandatory presence welding machine, electric drill, Bulgarians and others hand tools.

In addition, you need to purchase materials such as a piece of steel channel No. 6, 0.5 m long, 0.3 m2 of sheet steel 4-5 mm thick and 30 cm of steel angle 50x50 mm, 18 M6 bolts with nuts and a piece of thick sheet metal for making sponges.

IN in this case You cannot do without the services of a turner, since it will be necessary to make a screw with a diameter of 16 mm, mill two plates for the clamping jaws and turn two nuts in which the screw itself will rotate.

Stages of making a homemade vice

Approximate step-by-step instruction How to make a vice with your own hands at home may look like this:

A piece of channel 30 cm long is cut with a grinder. It will serve as a moving part of the vice. On one side, a 4 mm thick plate with a recess is welded to the base of this workpiece, into which a clamping screw with a groove is inserted. In order for the screw itself to be securely fastened in this recess, to this plate with inside A locking plate of the same thickness is secured with two bolts.

Using a grinder, a plate measuring 25x6.2 cm is cut out of a sheet, to which two 50x50 corners 25 cm long are welded. This design is the stationary part of the vice. 6 holes with a diameter of 6 mm are drilled into the shelves of this workpiece.

From the same sheet, another blank measuring 30x20 mm with a side protrusion measuring 10x8 mm is cut out with a grinder. 12 holes with a diameter of 6 mm are drilled into it along the edges. It will serve as the base for the vice on which the entire structure is attached. Two locking plates for the fixed nut are welded to it on the protruding part.

Two blanks are cut from angle steel, holes are drilled in them, and threads are cut for attaching the clamping jaws. Then one of these blanks is welded to the stationary part of the vice, and the second to the one that will move inside the frame.

First, the frame itself is attached to the metalwork table using bolts. Holes are also drilled in the jaws, through which they are attached to the clamping plates with bolts. A knob is inserted into the screw and the reliability of the fastening is checked again.

Additionally, you can strengthen the design of the vice by welding gussets and locking plates, as shown in the video and photo. Such bench vices are easy to disassemble, so it is advisable to paint them with anti-corrosion paint for metal and install them on permanent place.

In the same way, you can make a vice for a drilling machine, only in this case the attachment to the machine bed will be slightly different depending on its design.

As can be seen from the above description, making a homemade vice is not at all difficult. You just need to have the desire and basic skills to work with metal. Below we recommend watching a video on how to make a machine vice.

Video of making a vice with your own hands

Homemade vice / Homemade vice

Vise for drilling machine.

DIY vices..Vices with their hands.

DIY vice